Sr.Engineer- Process Quality

Tata Ficosa Automotive Systems; Chakan; On-site; INR 700,000 - 1,100,000; Full time

Job summary

Tata Ficosa Automotive Systems in Chakan (Pune) seeks a Process Quality Engineer with 5-8 years in automotive quality. You will monitor manufacturing processes, define quality standards, and drive audits to reduce defects and ensure customer satisfaction.

The role demands strong problem-solving, SPC/PFMEA knowledge, and collaboration with production and engineering teams to implement effective corrective actions.

Qualifications

• 5-8 years of relevant experience in Process Quality in the Automotive sector.
• Bachelor's Degree/Diploma in Mechanical, Production, Automobile, Industrial Engineering or related field.
• Knowledge of G8D/8D, 7 QC Tools, PFMEA, and SPC.

Responsibilities

• Monitor and control manufacturing process quality.
• Establish process quality standards and inspection criteria.
• Conduct Process Audits and Layered Process Audits (LPA).
• Ensure compliance with customer-specific requirements and quality standards.
• Handle customer complaints and warranty issues.
• Coordinate containment actions and customer responses.
• Prepare and submit 8D reports within customer timelines.
• Drive defect reduction and continuous improvement activities.
• Perform root cause analysis and implement corrective and preventive actions.
• Coordinate with production, engineering, and cross-functional teams to resolve quality issues.

Skills

G8D / 8D

7 QC Tools

Control Plan

PFMEA

SPC

Process quality mgmt

Problem solving

Customer handling

Education

Bachelors/Diploma in Mechanical or Production or Automobile or Industrial Eng

Job description

Job Description Process Quality Engineer

Location: Chakan, Pune
Experience: 5-8 Years

Role Purpose

To ensure manufacturing processes consistently produce products that meet customer requirements, internal quality standards, and applicable regulatory requirements. Responsible for process monitoring, defect reduction, continuous improvement, and customer satisfaction through effective quality management practices.

Key Responsibilities

• Monitor and control manufacturing process quality.
• Establish process quality standards and inspection criteria.
• Conduct Process Audits and Layered Process Audits (LPA).
• Ensure compliance with customer-specific requirements and quality standards.
• Handle customer complaints and warranty issues.
• Coordinate containment actions and customer responses.
• Prepare and submit 8D reports within customer timelines.
• Drive defect reduction and continuous improvement activities.
• Perform root cause analysis and implement corrective and preventive actions.
• Coordinate with production, engineering, and cross-functional teams to resolve quality issues.

Required Skills & Knowledge

• Good knowledge of G8D / 8D Problem Solving Methodology.
• Working knowledge of 7 QC Tools.
• Understanding of Control Plan, PFMEA, and SPC.
• Knowledge of process quality management in a manufacturing environment.
• Strong problem-solving and analytical skills.
• Good communication and customer handling skills.

Qualification

• Bachelor's Degree/Diploma in Mechanical, Production, Automobile, Industrial Engineering, or related field.

Experience

• 5-8 years of relevant experience in Process Quality in the Automotive/Auto Component Manufacturing industry.

Preferred Industry: Automotive / Auto Components Manufacturing.