Sr. Analyst Advanced Manufacturing Engineering Switchgear

Peoplefy Infosolutions; Mumbai; On-site; INR 2,200,000 - 3,800,000; Full time

Job summary

Peoplefy Infosolutions in Mumbai/Thane is seeking a Senior Manufacturing Engineer with 8–12+ years of experience in switchgear and electronics manufacturing to lead process improvements, NPIs, and equipment projects on the production line.

The role demands strong knowledge of ERP systems, Lean Six Sigma, and data-driven decision making, plus the ability to mentor junior engineers and work across functions on cost, quality, and delivery.

Qualifications

• Bachelor's degree in Electrical, Mechanical, Manufacturing or Industrial Engineering.
• 8–12+ years in manufacturing engineering with 5+ years in senior/lead roles.
• Strong knowledge of ERP systems and manufacturing simulation tools.
• Familiarity with switchgear, UPS and assembly processes.
• Experience leading cross-functional teams and projects.

Responsibilities

• Identify and implement improvements in manufacturing to boost efficiency and quality.
• Develop and implement quality control procedures compliant with standards.
• Lead engineering projects from concept to implementation including budget and scheduling.
• Provide technical support to production and implement corrective actions.
• Promote lean manufacturing to drive continuous improvement on the line.
• Oversee equipment selection, installation and maintenance.
• Analyze production data to identify trends and opportunities.
• Prepare documentation of processes and modifications.
• Train and mentor junior engineers and staff.
• Ensure safety regulations and company policies are followed.
• Lead NPI, product transfer and process development.
• Foster a customer-first mindset and drive continuous improvement.

Skills

Manufacturing engineering

Lean manufacturing

Six Sigma

Project management

Electrical safety

Leadership

Data analysis

Education

Bachelor's degree in Electrical/Mechanical/Manufacturing/Industrial Engineering

Masters degree preferred

Tools

ERP systems

Manufacturing simulation tools

PLC / HMI

Job description

Job Description

Responsibilities

• Process Improvement: Identify and implement improvements in manufacturing processes to increase efficiency, reduce costs, and enhance product quality.
• Quality Assurance: Develop and implement quality control procedures specific to manufacturing, ensuring compliance with industry standards and regulations.
• Project Management: Lead and manage engineering projects related to systems from concept through implementation, including scheduling, budgeting, and resource allocation.
• Technical Support: Provide technical support to production teams, troubleshoot issues specific to the manufacturing, and implement corrective actions.
• Lean Manufacturing: Promote and implement lean manufacturing principles and practices to drive continuous improvement in the production line.
• Equipment Management: Oversee the selection, installation, and maintenance of manufacturing equipment and tools specific to the systems.
• Data Analysis: Analyze production data to identify trends, issues, and opportunities for improvement in the manufacturing.
• Documentation: Prepare and maintain detailed documentation of manufacturing processes, procedures, and modifications.
• Training: Train and mentor junior engineers and production staff on best practices and new technologies related to the manufacturing.
• Safety: Ensure all manufacturing activities comply with safety regulations and company policies.
• Foster a Customer-First Mindset
• Drive Continuous Improvement

Requirements

• Education: Bachelors degree in electrical engineering, Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field. A masters degree is preferred
• Experience: Minimum of 08-12+ years of experience in manufacturing engineering, with at least 5 years in a senior or lead role in the Switch Gear, power electronics & Electronics manufacturing industry.
• Technical
• ERP systems, and manufacturing simulation tools. Knowledge of Six Sigma and Lean Manufacturing methodologies. Familiarity with Switch Gear, UPS system components and assembly processes.
• Good technical knowledge of Switchgear Panels, Power Skids, SmartRun and Infrastructure Solutions.
• Knowledge in electrical product testing, functional testing.
• Ability to read and understand SLD, electrical schematics, wiring diagrams, BOM and engineering drawings
• Knowledge of IR, Hi-Pot, Earth Continuity, Contact Resistance, Phase Sequence, Polarity and Interlock Testing.
• Basic understanding of LV/MV switchgear, circuit breakers, busbars, protection systems and power distribution.
• Experience in NPI, product transfer, prototype build and manufacturing process development.
• Knowledge of developing test procedures, work instructions, test fixtures and test benches.
• Ability to perform testing troubleshooting, failure analysis, RCA, 5-Why and corrective actions.
• Basic knowledge of PLC/HMI, automation, electrical controls and automated testing systems.
• Understanding of IEC/UL/IS standards, electrical safety, grounding, insulation and clearance requirements.
• Certifications: Six Sigma Black Belt or Lean Manufacturing certification is a plus.
• Problem-Solving: Strong analytical and problem-solving skills with the ability to make data-driven decisions specific to UPS manufacturing.
• Communication: Excellent verbal and written communication skills. Ability to communicate effectively with all levels of the organization.
• Leadership: Proven leadership and project management abilities. Experience leading cross-functional teams.
• Adaptability: Ability to work in a fast-paced, dynamic environment and manage multiple priorities.
• Attention to Detail: High level of attention to detail and accuracy in work.
• Ability to stand, walk, and move around the manufacturing floor for extended periods.

Primary skills:

• 4/59 years for P2 OR 8–15 years for P3; 1 year flexibility only
• Bachelor's degree in Electrical / Mechanical / Manufacturing / Industrial Engineering or related field
• Strong Manufacturing Engineering / Advanced Manufacturing Engineering experience
• Mandatory experience in Switchgear / Power Electronics / Electronics manufacturing
• Strong knowledge of Switchgear Panels, Power Skids, SmartRun and Infrastructure Solutions
• NPI / New Product Introduction
• Product transfer / prototype build / manufacturing process development
• Assembly-line layout and process development
• Jigs & Fixtures design/development
• Manufacturing process optimization
• Poka-Yoke / Error Proofing
• Standard Work / Work Instructions
• SOP / PFC / PFMEA / PCP / Change Management
• Electrical product functional testing
• Ability to read SLDs, electrical schematics, wiring diagrams, BOMs and engineering drawings
• Knowledge of LV/MV switchgear, circuit breakers, busbars, protection systems and power distribution
• Testing knowledge: IR, Hi-Pot, Earth Continuity, Contact Resistance, Phase Sequence, Polarity and Interlock Testing
• Troubleshooting, Failure Analysis, RCA / 5-Why / Corrective Action
• Ability to lead manufacturing/process improvement projects

Secondary Skills (Good to have)

• Six Sigma / Lean Manufacturing certification
• Six Sigma / Lean tools
• ERP systems
• Manufacturing simulation tools
• PLC / HMI
• Automation and electrical controls
• Automated testing systemsTest fixture / test bench development
• IEC / UL / IS standards
• Electrical safety, grounding, insulation and clearance requirements
• Data-driven manufacturing analysis
• Experience with manufacturing equipment selection and installation
• Experience training/mentoring junior engineers and production teams

Shifts / Work timings 9 to 5:30 PM

Work Location Thane

Work Mode 6 days WFO

Interview Rounds 1st round on VC, then 2nd plant head F2f, if need there will be VP round