Shift Engineer

Cosmos Group; Vadodara; On-site; INR 250,000 - 350,000; Full time

Job summary

Cosmos Group is seeking a Shift Engineer for its Vadodara location who will ensure the efficient operation of PLC-based and pneumatic production machines. Responsibilities include machine operation, maintenance planning, quality control, and team leadership. Candidates should have a Diploma or B.E. in Mechanical, Electrical, or Mechatronics Engineering with 2-5 years experience in automation systems. The role offers a salary range of Rs. 2.5 - 3.5 Lakhs Per Annum.

Qualifications

• 2–5 years of experience with PLC- and pneumatic-based automation systems.
• Technical expertise in Ultrasonic Welding, Pneumatic Circuits, Sensors, and PLC controls.
• Sound understanding of Preventive Maintenance and continuous improvement standards.

Responsibilities

• Monitor and maintain all PLC-based and pneumatic automation systems.
• Prepare and execute a maintenance calendar for all automatic equipment.
• Maintain high process quality in welding, gas filling, and labeling operations.
• Lead machine operators by example in maintaining discipline and teamwork.
• Identify small but meaningful process improvements in quality and safety.

Skills

PLC-based automation systems

Pneumatic systems

Preventive Maintenance

Ultrasonic Welding

5S principles

Kaizen

Team Leadership

Root Cause Analysis

Education

Diploma / B.E. in Mechanical, Electrical, or Mechatronics Engineering

Tools

Excel

ERP systems

Job description

#### Shift EngineerAdmoreJob Title: Shift Engineer – Automation & MaintenanceCompany: AMG Electro Division: Pocket Lighter Manufacturing Location: Chhatral, Gandhinagar, Gujarat Reporting To: Production & Maintenance Head Salary:30 to35K per month Role PurposeTo ensure reliable, safe, and efficient operation of fully automatic PLC-based and pneumatic production machines through disciplined preventive maintenance, precise alignment, and continuous improvement — following the Kaizen and 5S principles of manufacturing excellence.Core Equipment ResponsibilityFully Automatic Ultrasonic Welding MachineAutomatic Gas Filling MachineAutomatic Flame Adjustment MachineAutomatic Sticker & Label Pasting Machine(All machines are PLC-controlled and pneumatic-driven.)Key Responsibilities 1. Machine Operation & MaintenanceMonitor and maintain all PLC-based and pneumatic automation systems for stable operation.Conduct preventive and predictive maintenance as per defined schedule.Perform alignment, calibration, and precision adjustments for ultrasonic welding heads, gas filling, and label placement mechanisms.Replace worn or damaged parts and maintain proper documentation.Ensure machine uptime, process stability, and safety compliance at all times.2. Maintenance Planning & DocumentationPrepare and execute a maintenance calendar for all automatic equipment.Maintain detailed records of breakdowns, repairs, and part replacements.Manage machine spare parts inventory and ensure critical components are available at all times.Prepare periodic reports on maintenance activities, downtime, and improvement actions.3. Quality & Process ControlMaintain high process quality in welding, gas filling, and labeling operations.Work closely with the QA team to ensure BIS and internal standards are consistently met.Apply Poka-Yoke and Root Cause Analysis (Why-Why Analysis) to eliminate repetitive issues.4. Workplace Discipline & Team LeadershipLead machine operators by example in maintaining discipline, punctuality, and correct working methods.Conduct clear shift handovers with proper documentation of machine and production status.Promote a culture of responsibility, respect, and teamwork on the shop floor.5. Implementation of 5SMaintain workplace organization and efficiency through 5S principles:Sort: Keep only necessary items and remove what’s not needed.Set in Order: Arrange tools and materials systematically for quick access.Shine: Clean machines and workspace daily to ensure safety and detect abnormalities.Standardize: Define consistent cleaning, inspection, and organization procedures.Sustain (Discipline): Maintain good habits, discipline, and continuous improvement.6. Continuous Improvement (Kaizen)Identify small but meaningful process improvements in quality, efficiency, and safety.Participate in Gemba (on-site) reviews to observe, learn, and improve daily operations.Assist in updating SOPs and developing operator training material.QualificationsDiploma / B.E. in Mechanical, Electrical, or Mechatronics Engineering.2–5 years of experience with PLC- and pneumatic-based automation systems (assembly or FMCG).Technical expertise in Ultrasonic Welding, Pneumatic Circuits, Sensors, and PLC controls.Sound understanding of Preventive Maintenance, 5S, Kaizen, and Poka-Yoke.Proficiency in maintenance documentation and Excel / ERP systems.Core CompetenciesPrecision and hands-on problem solving.Strong discipline and accountability.Leadership and communication skills.Continuous improvement mindset (Kaizen spirit).Safety and quality-oriented approach.#### Admore---Contact Person Name: Riya DesaiContact Email: [e-mail] Mobile No.: 9313921484Gender: MaleExperience: 2 - 6 YearsLocation: CHHATRAL-GANDHINAGARSalary: Rs. 2.5 - 3.5 Lakhs Per AnnumKey SkillQualification: ANY GRADUATEIndustry: Other Consumer Durables ManufacturingJob Function: allRole: Shift Engineer- Location: AHMEDABAD- Location: BHARUCH- Location: VADODARA- Location: Hyderabad- Location: GANDHINAGAR