Shift Engineer

ACG; Chhatrapati Sambhajinagar District; Presencial; INR 279.000 - 446.000; Jornada completa

Descripción de la vacante

ACG in Maharashtra is seeking a Shift In charge to plan, schedule, coordinate, and staff production shift activities across the hall and all machines. You will manage all shift tasks to meet targets and ensure quality.

Responsibilities include monitoring machine checks, IPQC, FT and color change processes, implementing corrections, and maintaining process parameters. You will generate daily shift reports and ensure SAP entries for downtime and dips.

Formación

• Shift in charge must plan, schedule, and staff shift activities.
• Ensure all shift activities follow cGMP and regulatory norms.
• Maintain 100% SAP entries for shift data.
• Coordinate with cross-functional teams to meet production targets.

Responsabilidades

• Monitor and verify all shift activities (Machine checks, IPQC, FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters).
• Implement quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achievable DAFOE/OTDIF.
• Ensure that all process parameters are in place for Colour Change and related checks (viscosity, temp, diplength, dipbath centrality, parallelity).
• SCADA monitoring for process parameters and corrective actions in case of deviation.
• Daily shift report generation and communication for shift performance to support decision making.
• 100% SAP entries of Dips and Downtime for that shift.
• Shift handover and takeover; ensure line clearance by call out method per SOP to ensure FTR.
• Co-ordination with CFT during colour change, machine trips, downtime, and regulatory compliance.

Conocimientos

Shift management

Quality control

SCADA monitoring

Process parameters

GMP & DI policy

Herramientas

SAP

SCADA

Descripción del empleo

A. Job Objective

• Planning, scheduling, coordinating, and staffing of shift activities to meet the production targets and achieve the desired quality.
• Shift In charge will be responsible for managing all the above shift activities for the entire Hall/all machines.

B. Primary responsibilities

Strategic Planning Activities:

Core:

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
• Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Mucilage level)
• Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.
• SCADA monitoring for process parameters and take corrective actions in cases of deviation
• Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
• 100% SAP entries of Dips and Downtime for that shift
• First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
• Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
• Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.
• Ensure all the necessary Material for the shift is available
• Communication of quality status to entire team to maintain consistent quality
• Execute uncut camera/laser sensor teaching during colour change
• Shift handover and takeover
• Facing Observation audits in shifts
• Conduct daily shift opening meeting with team for shift planning
• Review of Shift documents
• Plan and give training to the Operators on GDP
• Ensure Associates are attending trained on GMP & DI Policy.
• Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.