SH Maint Electrical Planner

Aditya Birla Group; Maharashtra; On-site; INR 700,000 - 1,100,000; Full time

Job summary

Aditya Birla Group’s Hindalco plant seeks a Maintenance Planner to lead Preventive & Predictive maintenance scheduling across the site. You will coordinate PM/CBM activities with maintenance and operations to drive reliability and availability of plant equipment.

The role requires developing equipment-wise PM plans, generating work orders, tracking adherence, and optimizing shutdown planning. Strong CMMS experience and safety awareness are essential for success.

Qualifications

• Plan and coordinate PM activities across the plant
• Generate PM work orders and prioritize tasks
• Collaborate with maintenance and operating teams for PM as per CMMS schedule
• Monitor monthly adherence and contingency planning for shutdowns
• Estimate labor and material requirements and order critical parts
• Review for slippages and prepare corrective plans
• Plan Shutdown and analyze post-shutdown learnings
• Translate maintenance strategy into workplace plans

Responsibilities

• Develop CBM plan and maintain CBM database
• Analyze failure history to forecast maintenance needs
• Collaborate to plan manpower and resources
• Ensure KPI reporting on equipment performance and maintenance costs

Skills

Maintenance planning

CBM scheduling

CMMS

Resource planning

Safety compliance

Job description

Job Purpose

Job Purpose Description

Job Context & Major Challenges

Job Context

The plant was established & commissioned by ALCAN group in 1971. The assets of this plant were taken over by Hindalco. The plant consists of

• Recycling unit
• Remelt
• Hot Rolling Mill
• Cold rolling roughing mill
• Cold rolling finishing mill
• Two cut to lengths
• Three slitters
• Tension levellar unit

In order to make value added high quality products the unit is constantly upgrading and adding new technology in every machine centers to transform all equipments with best in class features. In addition to the above the maintenance practices are also been reviewed for constant up-gradation incorporating preventive and predictive maintenance practices. All these are being implemented to improve the availability of equipment.

In order to effectively implement the Preventive & predictive maintenance practices the unit has initiated its requirement for computerized maintenance management system. In order to effectively implement and sustain the PM , CBM scheduling , monitoring & adhering to the requirements the above position is required.

Job Challenges

• Plan, schedule and co-ordinate PM activities
• Plan, schedule and co-ordinate CBM activities
• Planning for resources
• Monitor monthly PM adherences & slippages
• Integration of CBM recommendations with PM
• Optimize shutdown planning
• Conducting post shutdown review
• Maintaining equipment hierarchy

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Preventive Maintenance Planning

• Making equipment wise PM plan, schedule & co-ordinate.
• Generation of work orders as per PM schedule & prioritize work
• Work closely with maintenance execution teams, operating teams for preventive maintenance as per schedule in CMMS
• Monitoring monthly adherence & contingency planning against delay in getting shutdowns.
• Estimate effort, labor and material requirement, Order critical parts & material needed
• Review for slippages & preparation of corrective plan.
• Planning of Shutdown and analysis of post shutdown learning’s & review
• Translate maintenance strategy into workplace plans

KRA2 Condition Based Maintenance System

• Develop the plan for condition based maintenance practices across the plant
• Ensure systematic approach for scheduling, maintaining the database & trending of CBM findings and accordingly sending the inputs to the section heads for appropriate actions.
• Maintain database of records for different parameters and ensure
• Analyze the failure history for forecasting the need for maintenance

KRA3 Resource Planning

• Collaborate within and outside maintenance team to plan manpower and resources for the most effective maintenance outcomes.

KRA4 Safety & Statutory Compliance

• Hazard & risk assessment of all maintenance activities.
• Monitor safety procedures & LOTO during PM
• Propagate use of safe and clean work habits
• Ensure zero accidents in work area.

KRA5 IMS

• Implement the guidelines and clauses of Quality & Environment Management System as per plan.

KRA6 Others

• Ensure systematic tracking of equipment database, maintenance history and job records, cost and spares inventory
• Collaborate within and outside maintenance team to plan manpower and resources for the most effective maintenance outcomes.
• Ensure systematic tracking of equipment database, maintenance history and job records, cost and spares inventory
• Ensure KPI reporting and analysis for equipment performance, maintenance cost, and process performance
• Ensures performance gaps are analyzed, and actions implemented accordingly.