Senior Process Engineer

Worley; Kolkata District; On-site; INR 2,000,000 - 2,500,000; Full time

Job summary

Worley is looking for a Senior Process Engineer with extensive experience in mineral processing and alumina refinery design. You will work on medium to large projects, focusing on process optimization and project delivery. A bachelor’s degree in Metallurgy or Process Engineering is required, with over 15 years of experience.

This role includes responsibilities such as developing process design criteria, conducting simulations, and participating in safety reviews.

Qualifications

• More than 15 years of rich experience in process engineering.
• Extensive knowledge in Alumina Refinery Design.
• Experience in simulation and equipment selection.

Responsibilities

• Deliver projects for clients as a Senior Process Engineer.
• Review and develop Basis of Design and Process Design Criteria.
• Participate in HAZOP/HAZID/Safety Reviews.

Skills

Mineral Processing

Process Optimization

Leadership Skills

Engineering Software (e.g., Sys CAD, METSIM)

Education

Bachelor’s degree in Metallurgy / Process Engineering

Tools

AFT Fathom

AFT Arrow

Fluid Flow

Job description

About Us

Worley is a global company of energy, chemicals and resources experts headquartered in Australia. We partner with our customers to deliver projects and create value across the life of their assets. We specialize in consulting, engineering, procurement and construction across the project lifecycle, with services extending through to operations and decommissioning. Leveraging extensive experience and AI-enabled delivery, we support customers in navigating complexity as they meet today's needs and transition to more sustainable solutions.

The Role

As a Senior Process Engineer with Worley, you will work closely with our existing team to deliver projects for our clients while continuing to develop your skills and experience.

• Process Engineer experienced in FS, BE, DE and PMC in Medium and Large sized projects for MMM segment, particularly in the following areas:
  • Mineral Processing
  • Concept to Detail Design phase in Alumina space
  • Alumina Refinery Design for all Unit Operations (Red side and White side)
  • Aluminum Smelter Design – all Unit Operations including ancillaries like Fume Treatment Plant, Casting Plant, etc.
  • Balance of Plant, Utility Engineering for refinery and smelter
  • Interface management
  • Improvement through Process Optimization
• Review / develop Basis of Design / Process design Criteria
• Review of Test work and Flow Scheme development for Alumina refinery
• Carry out Simulation, Equipment selection, and preparation of BFD
• Preparation / Review of Heat and Material Balance
• Review / Development of PFD
• Development of Equipment List
• Review / Development of Process Description
• Process calculation and Equipment sizing
• Hydraulic calculations and Line sizing including Slurry Line sizing

Additional Responsibilities

• Development / Review of P&ID
• Development / Review of Control Philosophy
• Review / Development of all Process Lists
• Review / Development of Equipment Process Datasheets
• Review / Development of Instrument Process Datasheets
• Review / Development Control Narrative, Cause & Effect matrix
• Review / Development of Water Balance / Utility Balance
• Review / Development of Utility system design Basis / UFD/ U&ID
• Participation in HAZOP/ HAZID / Safety Review

About You

• Bachelor’s degree in Metallurgy / Process Engineering from recognized University / Institution
• More than 15 years of rich experience
• Excellent communication and leadership skills
• Mineral Processing in depth Knowledge
• Concept to Detail Design phase in Alumina space
• Alumina Refinery Design for all Unit Operations (Red side and White side)
• Aluminum Smelter Design – all Unit Operations including ancillaries like Fume Treatment Plant, Casting Plant, etc.
• Balance of Plant, Utility Engineering for refinery and smelter
• Interface management
• Improvement through Process Optimization

Other Qualifications

• Software knowledge
• Sys CAD / METSIM
• AFT Fathom, AFT Arrow, Fluid Flow