Senior Principal Mechanical Design Engineer

medtronic; India; On-site; INR 4,500,000 - 7,000,000; Full time

Job summary

Medtronic in India seeks a senior simulation engineer to lead FEA/CFD analyses for complex medical devices. You will define strategies, develop models, and ensure V&V in a regulated environment, translating insights into design decisions.

You will mentor a team of engineers, collaborate with systems, design, and regulatory groups, and drive continuous improvement in simulation workflows and digital twin concepts.

Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering (PhD preferred).
• 15+ years of experience in simulation-driven product development, in regulated industries.
• Hands-on expertise in FEA/CFD tools such as LS-Dyna, ANSYS, Abaqus and CFD tools like Fluent, Star-CCM+.

Responsibilities

• Lead advanced FEA and CFD analyses for complex medical device systems, including nonlinear structural, dynamic/impact, and material modelling.
• Plan, execute, and review CFD simulations for internal/external flows, multiphase flows, heat transfer, FSI, and particle tracking.
• Define, communicate, and drive simulation strategies aligned with product requirements, risk management, and verification needs.
• Develop, calibrate, and maintain robust FEA/CFD models with material models, contacts, and boundaries.
• Establish and maintain V&V frameworks to ensure model credibility.
• Correlate simulation results with bench testing, clinical data, and regulatory submissions.
• Mentor engineers in FEA/CFD methods; lead technical reviews to elevate quality.
• Drive innovation in simulation methodologies and automation.
• Collaborate with systems, design, test, quality, manufacturing, and regulatory teams.

Skills

FEA/CFD analysis

Project leadership

Client/Stakeholder communication

Regulatory readiness

Simulation credibility

Education

Bachelor’s or Master’s degree/ PhD in Mechanical Engineering

IIT/NIT/IISc or premier institutes preferred

Tools

LS-DYNA

ANSYS

Abaqus

Fluent

Star-CCM+

Job description

Careers that change lives start here. Medtronic is a global leader in healthcare technology with a Mission to alleviate pain, restore health, and extend life. Our 95,000 employees work across more than 150 countries to put patients first — developing innovative medical technologies that improve the lives of 72+ million patients each year. Your unique talents will help shape the future of healthcare while building a career grounded in purpose, growth, and impact.

A Day in the Life

Responsibilities may include the following and other duties may be assigned:

• Lead advanced FEA and CFD analyses for complex medical device systems, including nonlinear structural, dynamic/impact, and advanced material modelling.
• Plan, execute, and review CFD simulations for internal and external flows, multiphase flows, heat transfer, fluid–structure interaction (FSI), and particle tracking.
• Define, communicate, and drive simulation strategies aligned with product requirements, design objectives, risk management, and verification needs.
• Provide actionable design guidance based on structural, thermal, and fluid behaviour insights to improve performance, reliability, and manufacturability
  Model Development, Verification and Validation
• Develop, calibrate, and maintain robust FEA/CFD models, including material models, contact definitions, and boundary conditions.
• Establish and maintain simulation verification and validation (V&V) frameworks and procedures to ensure model credibility and appropriate use.
• Correlate simulation results with bench testing, animal studies, clinical data, and relevant historical data, and document evidence in DHF and regulatory submissions.
• Support design verification, risk mitigation, and root cause investigations using simulation to explain failure modes and inform corrective actions.
  Innovation and Continuous Improvement
• Drive innovation in simulation methodologies, including automation, reduced‑order models, surrogate models, and digital twin approaches.
• Evaluate and implement emerging simulation technologies, tools, and workflows to improve efficiency, accuracy, and scalability.
• Develop and promote best practices, standards, and templates for FEA/CFD within the organization.
  Collaboration and Influence
• Partner with systems engineering, design engineering, test, quality, manufacturing, and regulatory teams to integrate simulation into end‑to‑end product development.
• Communicate complex simulation results and trade‑offs clearly to technical and non‑technical stakeholders, influencing design and program decisions.
• Represent simulation in design reviews, technical forums, and regulatory interactions as required.
  Coaching and Capability Building
• Mentor and coach engineers in FEA/CFD methods, tools, and best practices, building a strong simulation community of practice.
• Lead technical reviews of simulation work products, providing guidance and feedback to elevate quality and consistency.
• Contribute to talent development by identifying skill gaps and supporting training plans in advanced simulation.
  

Required Knowledge and Experience:

• Bachelor’s or Master’s degree/ Phd in Mechanical Engineering or a related discipline from a recognized institution (IITs, NITs, IISc or other premier institutes preferred).
• Must have 15+ years of experience in simulation‑driven product development, preferably in highly regulated industries.
• Deep, hands‑on expertise in FEA tools such as LS Dyna, ANSYS, Abaqus and CFD tools such as Fluent, Star‑CCM+ (or equivalent).
• Proven track record of leading complex, high‑fidelity structural and CFD analyses and translating insights into design decisions.
• Demonstrated ability to independently drive multiple projects, manage priorities, and deliver high‑quality work in ambiguous, fast‑paced environments.
• Strong communication and presentation skills, with experience influencing stakeholders and driving alignment across cross‑functional teams.
• Knowledge of simulation credibility frameworks and model risk assessment (for example ASME V&V 40), with experience contributing to regulatory submissions and technical reviews.
• Familiarity with ISO 13485, design controls, risk management, and product verification processes in a regulated environment.
• Strong understanding of materials such as metals, polymers, hyperelastic materials, and composites, and their application in simulation models.
  Nice‑to‑Have
• Experience across multiple medical device domains (implants, disposables, capital equipment, or other relevant product categories).
• Experience in design exploration and design optimization, including robust design techniques and multi‑objective optimization.
• Exposure to or experience with digital twin technologies and integration of simulations with test/field data.
• Experience defining or implementing automated simulation workflows, scripting, and data management for large‑scale analyses.
  Leadership Expectations:
• Recognized subject matter expert (SME) in simulation within the organization
• Provides technical leadership across programs and influences portfolio-level decisions
• Drives capability development, standardization, and adoption of simulation best practices
• Mentors and coaches engineers, fostering a high-performance, growth-oriented team culture

Physical Job Requirements
The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position.

Benefits & Compensation

Medtronic offers a competitive Salary and flexible Benefits Package
A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create.We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.

This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).