Senior Lead Stress Engineer

Cyient Limited; Hyderabad; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Cyient Limited in Hyderabad is seeking a senior CAE analyst to perform structural analysis on aero engine and turbomachinery components. You will work with offshore and global teams to define analysis scope, material models and boundary conditions, and present conclusions to customers.

The role requires 10+ years in stress analysis using commercial FEA tools, with expertise in ANSYS Classic/Workbench and HyperMesh.

Qualifications

• Minimum 10 years of experience in Stress analysis of aero engine components using commercial FEA tools.
• Basic knowledge in FEA Theory, Solid mechanics, Machine design and Fatigue.
• Expertise in ANSYS Classic, ANSYS Workbench and HyperMesh.
• 2D & 3D Finite Element modeling of simple to complex components using ANSYS-APDL or Workbench.
• Linear and nonlinear static stress analysis (Geometric, Material and contact) using ANSYS-APDL or Workbench.
• Modal, Harmonic and transient Dynamic stress analysis using ANSYS-APDL or Workbench.

Responsibilities

• Perform structural analysis on aero engine / turbomachinery components.
• Coordinate with offshore and global teams to understand project scope and analysis domain.
• Review presentations, interpret results and present to customers.
• Develop/modify APDL macros and build/update FE models in HyperMesh.
• Conduct project reviews and share lessons learned to improve quality and schedules.
• Support design reviews and propose alternative solutions on field issues.

Skills

Structural analysis

FEA theory

Aero engine components

APDL macros

Automation scripting

Tools

ANSYS Classic

ANSYS Workbench

HyperMesh

APDL

Job description

Job Description:

Roles and Responsibilities:

• Perform structural analysis on aero engine / turbomachinery components
• Perform structural analysis of a complex nature using conventional hand calculation and computational analysis on Metallics / Composites
• Work with offshore and global teams to understand project scope including analysis domain, boundary condition, material models, type of analysis etc.
• Active Coordinator for multiple groups that include Design, Aerodynamics and Structures teams for Project specific inputs.
• Ability to work autonomously and prioritize multiple projects
• Review technical presentations, interpret the results and present the same to Customer
• Expertise in dealing with Design and Technical Discipline reviews
• Responsible for ensuring 100% quality and on-time delivery
• Conduct project review meetings to share the lessons learned and best practices to the team to improve the quality
• Responsible for providing alternative solutions on field issues
• Responsible for process improvements by developing Automation tools
• Work on complex CAE problems to assist product development
• Prepare Technical proposals and Business cases for new process improvement areas
• Perform Design Modifications as per need and validating the same with FEA
• Demonstrate Excellent Technical, Project Management, Interpersonal and Problem solving skills

Mandatory skills:

• Minimum 10 years of experience in Stress analysis of Aero engine componentsusing commercial Finite Element Analysis tool.
• Should have a basic knowledge in FEA Theory, Solid mechanics, Machine design and Fatigue.
• Expertise in handling various structural analysis tools preferably ANSYS Classic, Ansys Workbench, HyperMesh etc
• 2D & 3D Finite Element modeling of simple, moderate and complex components (Hexahedral & tetrahedral elements) using ANSYS-APDL or Workbench
• Linear and non-linear static stress analysis (Geometric, Material and contact Linearity) using ANSYS-APDL or Workbench
• Modal, Harmonic and transient Dynamic stress analysis using ANSYS-APDL or Workbench
• Strength, stability and Durability of components
• Damage tolerance analysis to estimate fracture life
• Should able to develop/modify APDL Macros
• Should able to build/update FE Models in HyperMesh.

Desired Skills:

• Experience in scripting using Matlab, VB,TCL/Tk, Python is an added advantage
• Knowledge of Hand Calculations, Standards and Design codes is an added advantage
• Basic Knowledge of CAD tools is and added advantage