SENIOR ENGINEER - PROCESS ENGINEERING

Sansera Engineering Limited; Bengaluru; On-site; INR 900,000 - 1,800,000; Full time

Job summary

Sansera Engineering Limited in Bengaluru seeks a Manufacturing Process Engineer to develop, optimize, and implement efficient machining and assembly processes to boost productivity, quality, and cost efficiency.

You will analyze processes, review drawings, design new methods, maintain documentation (SOPs, PFMEA, control plans) and collaborate with cross-functional teams to ensure safety, regulatory compliance, and continuous improvement, including AS9100 QMS familiarity.

Qualifications

• BE/Diploma/B. Tech or any relevant field.
• 5–10 years of manufacturing/process engineering experience.
• Hands-on with VMC/CNC machining.
• Knowledge of AS9100 QMS familiarity.

Responsibilities

• Develop, optimize, and implement manufacturing processes to improve productivity, quality, and cost efficiency.
• Analyze process data to identify opportunities related to raw materials, components, machining, and fixtures.
• Review engineering drawings and define optimal process flow for machining and assembly.
• Design, evaluate, and implement new processes or technologies to support innovation.
• Prepare process documentation including SOPs, PFMEA, control plans, stage drawings, and reports.
• Collaborate with production, quality, supply chain, and cross-functional teams.
• Support fixture design, inspection methodologies, and assembly techniques.
• Ensure safety, quality, and environmental compliance.
• Participate in continuous improvement and share best practices.

Skills

VMC knowledge

CNC machining

GD&T

UG NX

CATIA

PFMEA

SOP documentation

Education

BE/B.Tech or Diploma in relevant field

Tools

UG NX

CATIA

Job description

Sansera Engineering Limited

PRIME FUNCTION

To develop, optimize, and implement efficient manufacturing processes that enhance productivity, ensure quality compliance, reduce costs, and support continuous improvement initiatives in machining and assembly operations.

Job Description / Responsibilities

• Develop, optimize, and implement manufacturing processes to improve productivity, quality, and cost efficiency.
• Conduct detailed process analysis to identify improvement opportunities related to raw materials, bought-out components, machining processes, and fixture design.
• Analyze engineering drawings and define optimal process flow for machining, bench work, and assembly operations.
• Design, evaluate, and implement new manufacturing processes or technologies to support innovation.
• Prepare and maintain process documentation including SOPs, work instructions, process flow diagrams, control plans, PFMEA, stage drawings, and technical reports.
• Collaborate with production, quality, supply chain, and cross-functional teams to ensure robust process implementation.
• Support fixture design, inspection methodologies, and assembly techniques.
• Ensure adherence to safety, quality, and environmental standards and statutory requirements.
• Participate in continuous improvement initiatives and share best practices across departments.

AUTHORITY

• Recommend and implement process improvements and optimization initiatives.
• Coordinate with internal departments for process-related changes and enhancements.
• Propose tooling, fixture, and process modifications to improve efficiency and quality.
• Escalate process deviations, risks, or non-compliances to appropriate stakeholders.

JOB SPECIFICATION / COMPETENCY

Qualification

• BE/Diploma/B. Tech or any relevant field

Experience

• 5-10 years

Technical Skills

• Hands-on knowledge of VMC, CNC machines, and machining processes.
• Strong understanding of engineering drawings and GD&T.
• Experience in fixture design, inspection methodologies, and assembly processes.
• Proficiency in engineering tools/software such as UG NX and CATIA.
• Knowledge of process documentation including PFDs, PFMEA, Control Plans, and SOPs.
• AS9100 QMS and Documentation awareness.

Behavioural Competencies

• Strong analytical and problem-solving skills with attention to detail.
• Effective communication and teamwork abilities.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.

PERFORMANCE MEASURES

• Improvement in process efficiency, cycle time, and cost reduction.
• Quality performance metrics such as defect reduction and process capability.
• Timely and accurate preparation of process documentation.
• Successful implementation of process improvements and new technologies.
• Compliance with safety, quality, and environmental standards.
• Collaboration effectiveness with cross-functional teams.

Skills Competencies

• Attention to details
• Collaboration and Team building
• Communicating Effectively
• Critical Thinking
• Customer Centricity
• Delivering High Quality Work

To develop, optimize, and implement efficient manufacturing processes that enhance productivity, ensure quality compliance, reduce costs, and support continuous improvement initiatives in machining and assembly operations.