Senior Engineer - Maintenance

SmartRecruiters, Inc.; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Stäubli Tec Systems India, headquartered in Bangalore, seeks an experienced Maintenance Engineer to ensure maximum availability and reliability of assembly lines, SPMs, and quality testing equipment. You will lead preventive, predictive and breakdown maintenance, supervise technicians, and coordinate with OEMs for ongoing projects.

The role requires 7–10 years in manufacturing with automated systems, a Diploma/BE/BTech in Electrical or related fields, and strong PLC/HMI/automation skills.

Qualifications

• 7–10 years of relevant experience in manufacturing with automated production systems.
• Diploma / BE / BTech in Electrical, Mechanical, Mechatronics, Electronics & Instrumentation or Automation Engineering.
• Experience with PLCs, HMIs, VFDs, servo drives and motion-control systems.

Responsibilities

• Maintain and troubleshoot automated assembly lines, SPMs, conveyors, bowl feeders, pneumatic and hydraulic systems, sensors and actuators.
• Diagnose and resolve issues related to PLCs, HMIs, VFDs, servo drives, motion-control systems and electrical control panels.
• Support machine installation, commissioning, validation, upgrades, automation improvements and new projects.
• Ensure optimum machine performance, efficiency and reliability to support production targets.
• Coordinate calibration, certification, validation and annual maintenance activities for quality testing equipment.
• Lead breakdown troubleshooting and RCA to minimize downtime and drive continuous improvements in OEE and MTBF.
• Plan spare parts, coordinate with OEMs, vendors and AMC providers for maintenance support.
• Supervise production technicians, manage contractors, and ensure safety and compliance with environmental, health, safety and statutory requirements.
• Maintain maintenance records and asset history; implement preventive and predictive maintenance and monitoring.

Skills

Automated assembly lines

SPMs

PLC automation

Pneumatic systems

Hydraulic systems

Electrical power distribution

Quality testing equipment

Maintenance planning

Education

Diploma / BE / BTech in Electrical

BE / BTech in Mechanical

Mechatronics / Electronics & Instrumentation / Automation

Job description

Stäubli Tec Systems India, established in 2012 and headquartered in Bangalore, is a growing leader in high‑precision automation and engineering solutions. As part of the global Stäubli Group, we focus on innovation, quality, and continuous improvement. We offer a dynamic workplace where professionals can learn, take on challenges, and contribute to the future of automation in India

To ensure maximum availability, reliability, efficiency, and safe operation of assembly Special Purpose Machines (SPMs), production machinery, quality testing equipment, plant utilities, warehouse equipment, and infrastructure through effective preventive, predictive, corrective, and continuous improvement maintenance practices while ensuring compliance with EHS and ESG requirements.

KEY RESPONSIBILITIES

Roles and Responsibilities:

The job encompasses but is not limited to the following Roles and Responsibilities:

1. Production Machinery & SPM

• Maintain and troubleshoot automated assembly lines, Special Purpose Machines (SPMs), conveyors, bowl feeders, pneumatic and hydraulic systems, sensors, and actuators.
• Diagnose and resolve issues related to PLCs, HMIs, VFDs, servo drives, motion-control systems, and electrical control panels.
• Support machine installation, commissioning, validation, upgrades, automation improvements, and new projects.
• Ensure optimum machine performance, efficiency, and reliability to support production targets.

2. Quality Testing Equipment Maintenance

• Ensure reliability, calibration, preventive maintenance, and operational readiness of quality testing and laboratory equipment.
• Troubleshoot electrical, electronic, mechanical, and software-related issues in testing equipment.
• Coordinate calibration, certification, validation, and annual maintenance activities.

Equipment Coverage:

• Universal Testing Machine (UTM)
• High Voltage Tester (HV Tester)
• Insulation Resistance Tester
• Leakage Current Testing Equipment
• Tensile & Compression Testing Machines
• Measuring & Inspection Instruments
• Quality Lab Equipment and Fixtures
• Manage maintenance of plant utilities, including:
  • Air Compressors
  • DG Set (Diesel Generator)
  • UPS Systems
  • Air Conditioning (AC) Systems
  • Stabilizers
  • Electrical Distribution Panels
  • Lighting & Facility Infrastructure
• Monitor utility performance, energy consumption, and operational efficiency.
• Coordinate statutory inspections, testing, and preventive maintenance of utility systems.

4. Preventive & Predictive Maintenance

• Develop and implement preventive maintenance schedules based on equipment criticality.
• Ensure timely execution and compliance of preventive maintenance activities.
• Maintain equipment history records and maintenance documentation.
• Implement predictive maintenance techniques and condition-monitoring practices to minimize unplanned downtime.

5. Breakdown Management

• Lead troubleshooting activities and ensure rapid restoration of equipment during breakdowns.
• Conduct Root Cause Analysis (RCA), 5-Why Analysis, and corrective action implementation for recurring failures.
• Drive continuous improvements in:
  • MTBF (Mean Time Between Failures)
  • MTTR (Mean Time To Repair)
  • Equipment Availability
  • Machine Uptime
  • Overall Equipment Effectiveness (OEE)
• Minimize breakdown frequency and production interruptions.

6. Maintenance Planning & Spare Parts Management

• Identify and maintain critical spare parts inventory.
• Coordinate with OEMs, vendors, and AMC/service providers for technical support and maintenance activities.
• Optimize maintenance costs through effective repair-versus-replacement decisions.
• Ensure availability of critical consumables and spare parts to support uninterrupted operations.

7. People Management

• Supervise and guide production technicians.
• Manage external contractors, service providers, and specialized maintenance agencies.
• Build team competency through technical coaching and skill development initiatives.
• Ensure compliance with all applicable environmental, health, safety, and statutory requirements.
• Implement and enforce:
  • Lockout/Tagout (LOTO)
  • Permit-to-Work Systems
  • Electrical Safety Practices
  • Machine Safety Standards
  • Risk Assessment Procedures
• Conduct workplace safety inspections and hazard identification activities.
• Support incident investigations, corrective actions, and preventive actions.
• Ensure preventive maintenance and readiness of firefighting and emergency response systems.
• Drive a zero-accident and zero-unsafe-condition culture within the facility.

9. Safety, Compliance & Documentation

• Maintain maintenance records and asset history documentation.
• Ensure compliance with electrical, mechanical, machine, and workplace safety standards.
• Support internal audits, customer audits, statutory inspections, ISO audits, and compliance requirements.
• Ensure documentation is maintained accurately and updated regularly.

10. Warehouse Equipment Maintenance

• Ensure operational readiness and maintenance of:
  • Forklifts
  • Stackers
• Warehouse Utility Systems
• Coordinate periodic inspections, certifications, and statutory compliance requirements.

YEARS OF EXPERIENCE/AGE

7-10 years of relevant experience in manufacturing industries with automated production systems.

Qualifications

QUALIFICATION

Diploma / B.E. / B.Tech in: Electrical Engineering, Mechanical Engineering, Mechatronics, Electronics & Instrumentation, Automation Engineering

Strong Exposure To

Automated Assembly Lines, Special Purpose Machines (SPMs), PLC & Industrial Automation, Pneumatic & Hydraulic Systems, Electrical Power Distribution, Plant Utilities, Quality Testing Equipment