Senior Engineer - ICSS

Bechtel Corporation; Chennai District; On-site; INR 1,500,000 - 2,800,000; Full time

Job summary

Bechtel India seeks an experienced ICSS engineer to design and implement ICSS systems (DCS/SIS/FGS) and HMI/SCADA for complex projects in Chennai. The role involves creating design criteria, specifications, and FAT/SAT procedures, and coordinating with vendors and project teams.

The candidate should have a background in Instrumentation & Control, 12–16 years in EPC/FEED projects, and familiarity with ISA 18.2 alarm management and system integration.

Qualifications

• B.Tech in Instrumentation & Control from a recognized university.
• Engineering and Design experience in EPC and/or FEED projects is preferred.
• Experience in ICSS development and FAT/SAT procedures is essential.
• Familiarity with DCS/SIS/FGS, PLC and SCADA systems.
• Knowledge of ISA 18.2 alarm management is advantageous.

Responsibilities

• Prepare design criteria for controls and instrumentation.
• Develop detailed ICSS/DCS/SIS/FGS and HMI/SCADA design specifications.
• Prepare FSMP and SRS (preferred).
• Create logic narratives, control modules and testing protocols for DCS/SIS/FGS.
• Coordinate FAT/SAT with vendors and perform site integration tests.
• Provide technical direction to ICSS team and coordinate with other disciplines.

Skills

Control Systems engineering

DCS/ PLC/SCADA

Alarm management ISA 18.2

FAT/SAT testing

Vendor coordination

HMI/SCADA design

Virtualization (VMware/Hyper-V)

Team collaboration

Education

B.Tech in Instrumentation & Control

Tools

VMware

Hyper-V

Instrument Index software

Job description

• Yokogawa- Centum VP / Prosafe RS
• Allen Bradley- Control Logix
• Schneider - Triconex / Foxboro

Requisition ID: 294870

• Relocation Authorized: None
• Telework Type: Full-Time Office/Project
• Work Location: Chennai

Extraordinary Teams Building Inspiring Projects

Since 1898, we have helped customers complete more than 25,000 projects in 160 countries on all seven continents that have created jobs, grown economies, improved the resiliency of the world's infrastructure, increased access to energy, resources, and vital services, and made the world a safer, cleaner place.

Differentiated by the quality of our people and our relentless drive to deliver the most successful outcomes, we align our capabilities to our customers' objectives to create a lasting positive impact. We serve the Infrastructure; Nuclear, Security & Environmental; Energy; Mining & Metals, and the Manufacturing and Technology markets. Our services span from initial planning and investment, through start-up and operations.

Core to Bechtel is our Vision, Values and Commitments. They are what we believe, what customers can expect, and how we deliver. Learn more about our extraordinary teams building inspiring projects in our Impact Report.

Bechtel India is a global operation that supports execution of projects and services around the world. Working seamlessly with business line home offices, project sites, customer organizations and suppliers, our teams have delivered more than 125 projects since our inception in 1994.

Our offices in Gurgaon, Vadodara and Chennai will grow significantly and sustainably with exciting career opportunities for both professionals and young graduates who are passionate about creating a cleaner, greener, and safer world; building transformational infrastructure; making decarbonization a reality; and protecting people and the environment.

Job Summary

Performs assignments that will develop professional work knowledge and abilities through the application of standard engineering techniques, procedures and criteria. Exercises limited but increasing judgment in performing assigned tasks. Using prescribed methods, performs specific and limited portions of a broader assignment of an experienced engineer.

Job Dimensions

Supervision Received

• Receives technical and administrative supervision from Engineering Group Supervisor

Supervision Exercised

• Provide technical direction to ICSS Team members who develop 10 assignments, 10 Configuration, Implementation of Logics and Graphics and test the integrated system.

Contacts

• Maintains contact with the immediate work group or discipline and interfaces with other disciplines as specifically directed.

Major Responsibilities

Preparation of Design Criteria for Controls and Instrumentation.

• Development of Detailed design specifications for ICSS (DCS / SIS / FGS) and HMI / SCADA.
• Preparation of Functional Safety Management Plan (FSMP) and Safety Requirement Specification (SRS). (Preferred)
• Preparation of Complex Loop Control Narratives, Cause and Effect Matrix/Diagrams for Process and F&G Systems, Logic narratives.
• Development of 1/0 data base for DCS, SIS, FGS and Mechanical Vendor Packages.
• Preparation of Material Requisition for ICSS; Review of the various technical bids, initiate and resolve Technical queries with bidders and prepare Technical Bid Evaluation (TBE). Assist procurement team in finalizing the commercial bid evaluation and purchase order.
• ICSS Supplier documents review
• Preparation of Logic Typical/ control modules and testing for DCS, SIS and Fire and Gas System.
• Customary Logic Development in DCS, SIS and Fire and Gas System.
• Experience in populating ICSS Database using Supplier Bulk Loading Software from Instrument Index export.
• Experience in developing typical software library based on Loop typical derived from P&IDs and Instrument Index.
• Preparation of 10 List, 10 Allocation for customary / Remote 10 systems and details of cross-wiring between cabinets.
• Design of Marshalling and System Cabinets.
• Preparation of FAT / SAT procedures for ICSS (DCS / SIS / FGS) and test procedures for vendor PLCs offered by various package vendors.
• Coordinate with the ICSS suppliers for all activities relative to Site Acceptance Testin (SAT) and Site Integration Test (SIT) of ICSS.
• Assist and coordinate troubleshooting between instrumentation, ICSS, ECMS, and 3rd Party systems.
• P&ID reviews and mark-ups for correct depiction of complex loops.
• Application of Alarm Management in process industries with knowledge of ISA 18.2.
• Development of ICSS network block diagram and System architecture.
• Grouping & development of simple and complex HMI graphics based on PFDs, P&IDs and vendor documents for a DCS System.
• Configuration Knowledge of Instrument Asset Management System (IAMS), Plant Historian (Preferred).
• Develop Software and Hardware FAT plans and perform FAT with customer.
• Develop/Review System Architecture for entire ICSS.
• Support Project Manager for all technical aspects of project as well as support in various project activities such as scope review, kick off meeting, resource planning, engineering planning, procurement support, quality control, customer handling, risk monitoring control, progress report and closeout.
• Analyze customer inputs and comprehend requirements such as Design Specifications, PIDs, Control Narratives, 10 List, Instrument Index, Operating Philosophies etc. and Raise Technical Queries when required.
• Coordinate assigned work with other disciplines/ technical personnel as directed.
• Participates in and fosters a work environment that is based upon forthrightness, trust, communication, teamwork, empowerment, innovation, and satisfaction.

Education And Experience Requirements

• B.Tech in Instrumentation & Control from a recognized university.
• 12 - 16 years of industry experience.
• Engineering and Design experience in EPC and/or FEED Projects.
• TUV/Exida Certified Functional Safety Professional and Certified Cybersecurity Professional.

Required Knowledge And Skills

Thorough technical knowledge of Control Systems engineering.

• Thorough knowledge of discipline engineering techniques, the design of engineered systems, and engineering and design calculations.
• Comprehend industry regulatory codes and standards and design criteria pertinent to the particular engineering discipline.
• Comprehend the standard engineering work planning, scheduling and cost estimating.
• Job knowledge of various types of field Instrumentation, DCS, PLC, Hazardous areas is essential.
• Design experience and working knowledge of DCS /SIS/ PLC and SCADA Networks, Fiber optic and CAT 6 is essential.
• Basic awareness industry standards Application Programs such as SPI.
• Good knowledge of MODBUS TCP/IP and RTU communication protocols.
• TUV/EXIDA Functional Safety Engineer certification or experience in a functional safety role would be advantageous.
• Strong oral and written communication skills.
• Basic knowledge of Virtualization products like VMware, Hyper-V.
• Preferred knowledge and working experience on the following systems:
• Honeywell- Experion / Safety Manager
• Yokogawa- Centum VP / Prosafe RS
• Emerson- Delta V / Delta V SIS
• Allen Bradley- Control Logix
• Schneider - Triconex / Foxboro
• Knowledge on performing Integrated testing between Software and Hardware.
• Experience in handling FAT and SAT and change management.

Total Rewards/Benefits

For decades, Bechtel has worked to inspire the next generation of employees and beyond! Because our teams face some of the world's toughest challenges, we offer robust benefits to ensure our people thrive. Whether it is advancing careers, delivering programs to enhance our culture, or providing time to recharge, Bechtel has the benefits to build a legacy of sustainable growth. Learn more at Bechtel Total Rewards

Diverse Teams Build The Extraordinary

As a global company, Bechtel has long been home to a vibrant multitude of nationalities, cultures, ethnicities, and life experiences. This diversity has made us a more trusted partner, more effective problem solvers and innovators, and a more attractive destination for leading talent.

Bechtel is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity and expression, age, national origin, disability, citizenship status (except as authorized by law), protected veteran status, genetic information, and any other characteristic protected by federal, state or local law. Applicants with a disability, who require a reasonable accommodation for any part of the application or hiring process, may e-mail their request to [e-mail]