PF Mechanical (RMH & Stacker)

PeopleStrong; Madhya Pradesh; On-site; INR 600,000 - 900,000; Full time

Job summary

Vikram Cement Works, a unit of UltraTech Cement Limited, invites applications for a Function Engg in Main & Utility Services. The role focuses on planning, organizing and coordinating field operation and maintenance activities to ensure continuous plant availability and cost efficiency in RMH and utility sections.

The candidate will work closely with technical teams, supervise team members, and provide timely information for strategic decisions while upholding safety and pollution-free practices.

Qualifications

• Experience in planning, organizing and coordinating field operations.
• Knowledge of RMH & Utility systems in cement plants.
• Strong cost control and spare parts planning.

Responsibilities

• Plan, organize and monitor maintenance activities for optimum plant availability.
• Coordinate preventive and corrective maintenance during shutdowns.
• Ensure timely supply of spares and manage manpower.

Job description

Function Engg, Main & Utility Services

Skills

Skill

Plant Maintainance Material Handling

Diploma DXPF3.Bachelor of Engineering

CERTIFICATION

Job Description

Job Purpose

To support SH Mechanical (RMH & Utility) in Planning, Organizing & Co-Ordinating the implementation of Field Operation &maintenance activities in RMHS for optimum plant availability within optimum cost to meet production target, Execution of improvement / modification jobs for cost reduction and productivity improvement along with manpower planning and spare parts management, system implementation for best practices by ensuring pollution free and safe working environment.

Vikram Cement Works: a unit of UltraTech Cement Limited, a flagship company of the Aditya Birla Group is situated at Khor, District Neemuch (Madhya Pradesh). Vikram Cement has 3 Lines. Line-1 was commissioned in 1985 with an installed capacity of 1500TPD, which has been enhanced to 2800TPD. Line-2 was commissioned in 1986 with an installed capacity of 1500TPD, which has been enhanced to 2800TPD. Line-3 was commissioned in 1991 with an installed capacity of 3000TPD which has been enhanced to 4150 TPD. Vikram Cement Works has its own captive power generation through Thermal Power Plant having capacity of 2x 23 MW suitable for multiple fuels. Vikram Cement Works has been pioneer in implementation of world class systems like WCM, ISO 9001, ISO 14001, ISO 45001, SA 8000, ISO 27001, and ISO 50001. Vikram Cement Works is the first Cement plant in India who received TPM award in Year 1995.

The focus area for Job holder is to ensure operation and maintenance activities of Raw Material Handling section and Mechanical Utilities in the Plant and ensuring availability of mechanical equipment’s to deliver desired quantities of raw material for plant operations. The position is also responsible for providing timely and accurate information to Management for taking strategic decisions, co-ordination with technical teams and supervising over the activities of team members.

Job Challenges

• The plant was acquired from erstwhile M/S JAL in 2015 and most of the manpower has continued and regular upskilling is required for improving the safety culture and WCM Culture at site.
• To bring cost optimization in operations by reducing the raw mill and utility power consumption and overall cost in terms of Rs. Per MT.
• Reducing unwanted stoppage due to operational issues.

Ensuing smooth operations of Mechanical Workshop and maximizing its use for in house repair and maintenance support.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 PLANT AVAILABILITY:

Plan, Organize and monitor implementation activities for optimum plant availability in Mechanical

Descipine as per target to meet production from cement mill as per requirement and satisfaction of internal customers.

Coordinate the challenging of implementation / execution of maintenance activities Execution of preventive & corrective maintenance activities.

Ensure periodic checking.

Manpower planning one day in advance for daiy jobs.

Proper Job planning for shutdown jobs.

Spare parts planning for manjor shutdown jobs as well as fulfilling day to day basic requirements.

Analysis of major / minor breakdowns and plan corrective actions accordingly.

Interaction with OEM and suppliers for elimination of critical equipment problems.

Execution of all the major jobs during shutdowns.

Planning of contractor jobs to be carried out and raise service work order accordingly.

Attending coordination meeting regularly for discussion of plant performance on day today basis, collecting related feedback from internal customers, communicating subordinates and assure for the execution of corrective actions.

KRA2 COST CONTROL:

Plan monitor and control spares and lubricants inventory and manpower cost as per budget in mech maintenance activities in coal mill in order to optimize the maintenance cost. Prepare Budget for RMHS area.

Monitoring expenditure with resoect to budget.

Classification of most critical and less critical and general spares.

Accordingly spares procurement from OEM and Reputed substitutensuppliers.

Carry out life value analysis for high value spares.

Inspection of materials from reputed suppliers as per OEM requirement for achievinglonger life of equipment.

Monitor stores inventory reduction , standardisatin and optimization

Monitoring of contractr cost comparing wth last year expenditure.

Close monitoring on workers overtime.

Planning odf spare parts and raising indent for procurement as per requirement.

Identifcation of maintenance cost reduction parameters.

KRA3 System Management

(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards) To implement improvement project to reduce repetitive problems/breakdown or losses.

Timely submission of Kaizen, OPL, Good to fine, suggestion on system

-Developing and sustaining Model area in respective sections

100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team

To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.

Implementation of critical spares & consumable SOP without any defilement

Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

KRA4 Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.

Educating team about "I know my job", "I know the hazards associated with my job and I applied control measures" & "I escape