Senior Engineer

EMKAY AUTOMOBILE INDUSTRIES LIMITED; Haridwar; On-site; INR 450,000 - 700,000; Full time

Job summary

EMKAY AUTOMOBILE INDUSTRIES LIMITED seeks a quality professional to oversee in-process inspections and process quality. You will conduct audits, identify defects, and perform root-cause analyses using 4M, 5 Why, and Fishbone techniques to prevent recurrence.

The role emphasizes CAPA implementation, SPC monitoring, and cross-functional collaboration with Production and Maintenance to resolve issues and sustain process stability.

Qualifications

• In-process quality inspection and monitoring of manufacturing processes.
• Identification of defects and root cause analysis using 4M, 5 Why, Fishbone.
• Implementation of CAPA to reduce rejections and rework.
• Compliance with ISO 9001:2015 and IATF 16949:2016.

Responsibilities

• Carry out in-process quality inspections to ensure adherence to customer and quality requirements.
• Conduct process audits and verify adherence to Control Plan, SOPs, and work instructions.
• Identify defects and perform root cause analysis using 4M, 5 Why, Fishbone tools.
• Implement CAPA actions to reduce COPQ and customer complaints.
• Monitor critical quality parameters and ensure process stability using SPC.
• Handle non-conforming parts and disposition activities.
• Prepare quality documents, inspection reports and process records as per IATF 16949.
• Coordinate with Production, Maintenance and other teams for timely issue resolution.
• Support 8D problem solving for customer complaints.
• Conduct operator/inspector training on quality standards and inspection methods.
• Drive Poka-Yoke, Kaizen and continuous improvement initiatives.
• Ensure compliance with ISO 9001:2015 and IATF 16949:2016.

Skills

Quality inspection

Root cause analysis

CAPA implementation

SPC

8D problem solving

Kaizen

Poka-yoke

Quality documentation

ISO 9001 / IATF 16949

Cross-functional coordination

Tools

Quality tools

Job description

• - Responsible for in-process quality inspection and monitoring of manufacturing processes to ensure compliance with customer and quality requirements.


• - Conduct process audits and verify adherence to Control Plan, SOP, Work Instructions and Quality Standards.


• - Identify process-related defects and perform Root Cause Analysis using 4M, 5 Why, Fishbone and other problem-solving tools.


• - Implement corrective and preventive actions (CAPA) to reduce rejection, rework and customer complaints.


• - Monitor critical quality parameters and ensure process stability through SPC and other quality tools.


• - Handle non-conforming parts, defect segregation, rework and disposition activities.


• - Prepare and maintain quality documents, inspection reports, check sheets and process records as per IATF 16949 requirements.


• - Coordinate with Production, Maintenance and other cross-functional teams for timely resolution of quality issues.


• - Support customer complaint analysis and 8D problem-solving activities.


• - Conduct operator/inspector training on quality standards, inspection methods and defect awareness.


• - Drive Poka-Yoke, Kaizen and continuous improvement initiatives to improve process quality and reduce COPQ.


• - Ensure compliance with ISO 9001:2015 and IATF 16949:2016 quality management system requirements.