Senior Design Validation and Test Engineer - Electric Vehicle Power Electronics

Ford Motor; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Ford Motor Private Limited in Bengaluru seeks a Senior Design Validation and Test Engineer to plan, execute, and analyse validation activities for vehicle energy management products. You will work with hardware, software, design, manufacturing and quality teams to ensure robust product performance through development and launch phases.

The role requires 5+ years of EV power electronics validation experience, hands-on lab skills, and strong data analysis and communication abilities.

Qualifications

• Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics Engineering, or a related discipline.
• 5+ years of experience in design validation and testing within Automotive, Electric Vehicle, Power Electronics, or Charging System domains.
• Strong understanding of product validation methodologies and test development.
• Hands-on experience with lab equipment including oscilloscopes, power analysers, multimeters, power supplies, electronic loads, and environmental chambers.
• Experience conducting environmental testing including: Temperature testing Humidity testing Vibration testing EMI/EMC testing.

Responsibilities

• Plan, execute, and analyse component and system-level validation activities for vehicle energy management products.
• Develop validation plans based on product requirements and industry standards; execute tests and create detailed test procedures and reports.
• Operate and maintain laboratory equipment; ensure calibration and safety.
• Validate EV power electronics products; support root cause investigations and corrective actions.
• Collaborate with hardware, software, design, manufacturing, and quality teams; mentor junior engineers and drive improvements.

Skills

Data analysis

Troubleshooting

Communication skills

Independent work

Cross-functional collaboration

Education

Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics Engineering, or a related discipline

Tools

Oscilloscopes

Power analysers

Digital multimeters

AC/DC power supplies

Electronic loads

Environmental chambers

Job description

Senior Design Validation and Test Engineer

At Ford Motor Private Limited, we believe freedom of movement drives human progress. We are transforming the future of mobility through advanced electrification technologies and innovative engineering solutions. The Advanced EV division is responsible for developing and industrialising critical electric vehicle technologies including onboard chargers, DC-DC converters, battery management systems, and motor controllers.

Responsibilities

• As a Senior Design Validation and Test Engineer, you will be responsible for planning, executing, and analysing component and system-level validation activities for vehicle energy management products. You will work in a highly collaborative environment with hardware, software, design, manufacturing, and quality teams to ensure robust product performance throughout development and launch phases.
• Validation Planning & Execution Develop comprehensive component-level and system-level validation plans based on product requirements and industry standards. Execute electrical, functional, performance, EMI/EMC , reliability, and environmental validation testing. Create detailed test procedures, reports, and validation documentation. Analyse test results and provide clear technical recommendations.
• Laboratory Testing & Equipment Management Operate and maintain laboratory equipment including: Oscilloscopes, Power analysers, Digital multimeters, AC/DC power supplies, Electronic loads, Environmental chambers. Ensure calibration and maintenance of test equipment. Promote laboratory safety and compliance practices.
• Product Validation & Issue Resolution Validate EV power electronics products including onboard chargers, battery management systems, DC-DC converters, and motor controllers. Support root cause investigations and failure analysis activities. Identify product risks and drive corrective actions with cross-functional teams. Support qualification and compliance testing activities.
• Cross-Functional Collaboration Work closely with hardware design, software, systems, manufacturing, and quality engineering teams. Participate in design reviews and provide validation-focused design feedback. Support product development milestones and program deliverables. Collaborate with global engineering teams and suppliers when required.
• Technical Leadership Mentor junior engineers and laboratory technicians. Drive continuous improvements in validation methods, test processes, and laboratory practices. Support development of automated test solutions where applicable.

Qualifications

• Bachelor's degree in Electrical Engineering, Electronics Engineering, Mechatronics Engineering, or a related discipline.
• 5+ years of experience in design validation and testing within Automotive, Electric Vehicle, Power Electronics, or Charging System domains.
• Strong understanding of product validation methodologies and test development.
• Hands-on experience with laboratory test equipment including oscilloscopes, power analysers, multimeters, power supplies, electronic loads, and environmental chambers.
• Experience conducting environmental testing including: Temperature testing Humidity testing Vibration testing EMI/EMC testing.
• Strong data analysis and troubleshooting skills.
• Excellent written and verbal communication skills.
• Ability to work independently and within cross-functional teams.

Preferred Qualifications

• Experience validating EV power electronics products such as: Onboard Chargers (OBC) Battery Management Systems (BMS) DC-DC Converters Motor Controllers Knowledge of automotive standards including ISO 16750, IEC, UL, and related validation requirements.
• Experience with test automation tools and scripting.
• Understanding of functional safety concepts and automotive development processes.
• Familiarity with CAN-based communication and automotive diagnostic tools.
• Experience supporting global vehicle programs.

Experience Level Senior Level