Section Head Pyro Mechanical - Belgaum

Dalmia Bharat Limited; Belagavi District; Sur place; INR 900 000 - 1 500 000; Plein temps

Résumé du poste

Dalmia Bharat Limited is seeking a seasoned Mechanical Maintenance & Reliability Engineer to lead maintenance across pyro equipment, drive TPM, RCA, and continuous improvement. You will plan shutdowns, manage spares, and coordinate with vendors to ensure safety and reliability.

The role focuses on MTBF improvement, MTTR reduction, and cost-effective maintenance strategies for kilns, mills, and auxiliaries, while ensuring compliance with safety and environmental standards.

Qualifications

• Minimum 8–12 years of mechanical maintenance experience in a heavy industry setting.

Responsabilités

• Ensure high availability and reliability of Pyro mechanical equipment.
• Plan and execute preventive, predictive, corrective, and breakdown maintenance activities.
• Monitor and improve equipment health through condition monitoring and reliability initiatives.
• Conduct Root Cause Analysis (RCA) for major failures and implement corrective actions.
• Optimize MTBF and reduce MTTR of critical equipment.
• Responsible for maintenance and performance of: HD 11,000 TPD Kiln, IKN Clinker Cooler, Loesche Coal Mill, Coal Feeding & Transport Systems; Process Fans and Auxiliary Equipment.
• Prepare annual, quarterly, and monthly shutdown plans; define shutdown scope, resources, spare requirements, contractor deployment, and budgets; ensure shutdown activities are completed safely within schedule and budget; conduct post-shutdown reviews and implement improvement actions.
• Develop critical spare parts strategy; ensure timely availability of shutdown and emergency spares; optimize inventory levels; coordinate with procurement, stores, and OEMs.
• Enforce safety procedures (PTW, LOTO, confined space, hot work, work-at-height); ensure compliance with statutory, plant safety, and environmental requirements; lead safety inspections, risk assessments, and incident investigations; promote zero-harm culture.
• Prepare and manage annual maintenance budgets; monitor and control maintenance costs; identify cost optimization and lifecycle improvement opportunities; support CAPEX planning and execution for modernization and reliability projects.
• Drive TPM, Kaizen, Reliability-Centered Maintenance (RCM); lead equipment improvement and debottlenecking projects; implement predictive maintenance technologies and digital maintenance initiatives; standardize maintenance procedures and work instructions.
• Manage maintenance contractors and service providers; evaluate contractor performance; coordinate with OEMs for technical support, audits, and equipment upgrades.
• Develop annual training and competency plans for engineers, supervisors, technicians, and contract workforce; maintain skill matrix; organize OEM training programs for KHD Kiln, IKN Cooler, and Loesche Mill systems; mentor and develop team members for succession planning and leadership growth.

Description du poste

Key Responsibilities

Mechanical Maintenance & Reliability

• Ensure high availability and reliability of all Pyro mechanical equipment.
• Plan and execute preventive, predictive, corrective, and breakdown maintenance activities.
• Monitor and improve equipment health through condition monitoring and reliability initiatives.
• Conduct Root Cause Analysis (RCA) for major failures and implement corrective actions.
• Optimize MTBF and reduce MTTR of critical equipment.

Equipment Accountability

Responsible for maintenance and performance of:

• HD 11,000 TPD Kiln ,IKN Clinker Cooler, Loesche Coal Mill, Coal Feeding & Transport Systems
• Process Fans and Auxiliary Equipment, Clinker Conveying Equipment, Hydraulic and Lubrication Systems

Shutdown Planning & Execution

• Prepare annual, quarterly, and monthly shutdown plans.
• Define shutdown scope, resources, spare requirements, contractor deployment, and budgets.
• Ensure shutdown activities are completed safely within schedule and budget.
• Conduct post-shutdown reviews and implement improvement actions.

Spare Parts & Inventory Management

• Develop critical spare parts strategy.
• Ensure timely availability of shutdown and emergency spares.
• Optimize inventory levels while maintaining equipment reliability.
• Coordinate closely with procurement, stores, and OEMs.

Safety, Health & Environment

• Enforce PTW, LOTO, confined space, hot work, and work-at-height procedures.
• Ensure compliance with statutory, plant safety, and environmental requirements.
• Lead safety inspections, risk assessments, and incident investigations.
• Promote zero-harm culture within employees and contractors.

Cost & Budget Management

• Prepare and manage annual maintenance budgets.
• Monitor and control maintenance costs.
• Identify cost optimization and lifecycle improvement opportunities.
• Support CAPEX planning and execution for modernization and reliability projects.

Continuous Improvement

• Drive TPM, Kaizen, Reliability-Centered Maintenance (RCM), and Best Maintenance Practices.
• Lead equipment improvement and debottlenecking projects.
• Implement predictive maintenance technologies and digital maintenance initiatives.
• Standardize maintenance procedures and work instructions.

Contractor & Vendor Management

• Manage maintenance contractors and service providers.
• Evaluate contractor performance and ensure compliance with safety and quality requirements.
• Coordinate with OEMs for technical support, audits, and equipment upgrades.

Training & People Development

• Develop annual training and competency enhancement plans for engineers, supervisors, technicians, and contract workforce.
• Maintain skill matrix and identify competency gaps.
• Organize OEM training programs for KHD Kiln, IKN Cooler, and Loesche Mill systems.
• Mentor and develop team members for succession planning and leadership growth.

Ensure compliance with mandatory technical and safety training requirements