Quality and Testing Engineer

Escon Gensets Pvt Ltd; Bengaluru; On-site; INR 700,000 - 1,100,000; Full time

Job summary

Escon Gensets Pvt Ltd in Bengaluru is seeking a Quality and Testing Engineer to ensure the manufacturing quality, reliability, and compliance of gensets, acoustic enclosures, and noise control products. You will perform inspections, monitor processes, and contribute to quality planning.

You will drive RCA/CAPA, apply Lean/Six Sigma methods, validate testing, calibrate equipment, and maintain quality records for audits, while collaborating with RD and production teams.

Qualifications

• BE/B.Tech in Mechanical, Electrical, or Industrial Engineering.
• 3+ years in quality assurance/control in manufacturing.
• Strong knowledge of ISO 9001, Six Sigma, Lean and 5S.
• Experience with RCA, CAPA, and defect tracking.

Responsibilities

• Quality inspections of gensets, enclosures, and raw materials.
• Monitor dimensional accuracy and assembly integrity per specs.
• Drive RCA/CAPA and Lean/Six Sigma to reduce defects.
• Validate testing; calibrate and maintain equipment.
• Maintain supplier quality docs and audit trails.

Skills

Quality assurance

Inspection

Root cause analysis

Six Sigma

Lean Manufacturing

Kaizen

ISO 9001

Problem solving

Analytical skills

Communication skills

Education

B.E./B.Tech in Mechanical, Electrical, or Industrial Engineering

Tools

Gauges & measurement tools

Calibration instruments

Quality testing equipment

Job description

Job Summary

The Quality and Testing Engineer ensures the manufacturing quality, reliability, and compliance of our gensets, acoustic enclosures, and noise control products. The incumbent will be responsible for quality inspections, process audits, defect analysis, and continuous improvement to meet industry standards and customer expectations.

Key Responsibilities

1. Quality Assurance Inspection

• Conduct incoming, in-process, and final inspections of gensets, acoustic enclosures, and raw materials.
• Ensure dimensional accuracy, material quality, and assembly integrity as per specifications.
• Implement and maintain ISO 9001, CPCB, and other industry-specific quality standards.

2. Process Control Compliance

• Monitor production processes to ensure adherence to quality control procedures.
• Work with the production team to identify and resolve quality-related issues.
• Assist in developing SOPs, work instructions, and quality guidelines.

3. Defect Analysis Continuous Improvement

• Conduct Root Cause Analysis (RCA) and Corrective Preventive Actions (CAPA) for quality defects.
• Implement Lean, Six Sigma, and Kaizen methodologies to reduce rework and wastage.
• Drive continuous improvement initiatives to enhance product reliability.

4. Testing Validation

• Ensure genset performance testing, noise level assessments, and acoustic enclosure integrity testing.
• Work with the RD team to validate new product designs for quality and compliance.
• Calibrate and maintain testing equipment and quality tools.

5. Supplier Quality Documentation

• Inspect and approve supplier materials as per quality benchmarks.
• Maintain quality records, test reports, and compliance documentation for audits.
• Support customer complaint investigations and warranty claims resolution.

Key Requirements

• B.E./B.Tech in Mechanical, Electrical, or Industrial Engineering.
• 3+ years of experience in quality assurance/control, preferably in genset, acoustic enclosures, or industrial equipment manufacturing.
• Strong knowledge of ISO 9001, Six Sigma, 5S, and Lean Manufacturing principles.
• Experience with root cause analysis, defect tracking, and corrective actions.
• Proficiency in quality inspection tools, gauges, and measurement instruments.
• Excellent analytical, problem-solving, and communication skills.

Preferred Skills

• Experience with welding, sheet metal fabrication, and soundproofing materials testing.
• Familiarity with CPCB noise regulations, vibration testing, and reliability engineering.
• Ability to work in high-volume, fast-paced manufacturing environments.