Quality AM/Manager - Vehicle Assembly

Oben Electric Vehicles; Bengaluru; Presencial; INR 1 500 000 - 2 100 000; Tempo integral

Resumo da oferta

Oben Electric Vehicles is seeking a Quality Manager – Vehicle Assembly to oversee in-process and final assembly quality across our electric two-wheeler line in Bengaluru. You will implement IPQC, lead CAPA, and drive improvements with cross-functional teams to ensure defect-free vehicles.

You will apply IATF 16949 principles, lead root-cause investigations, and mentor shop-floor staff in quality disciplines, aiming to boost First Pass Yield and reduce warranty issues in a fast-paced EV

Qualificações

• UG: B.Tech / B.E. in Mechanical Engineering, Automobile Engineering, Electrical Engineering, Electronics Engineering, Production Engineering, Industrial Engineering, Mechatronics, or related disciplines
• Diploma candidates with automotive/EV quality experience may be considered
• Internal Auditor Certification (IATF 16949) is an added advantage

Responsabilidades

• Lead in-process quality control during vehicle assembly and verify adherence to SOPs and Control Plans
• Perform inspections of chassis, suspension, electrical systems, battery pack integration, and overall vehicle quality
• Identify defects, perform root cause analysis using 8D, 5 Why, Fishbone, and 7 QC Tools
• Drive CAPA and continuous improvement projects to reduce rework and warranty issues
• Coordinate with Production, Engineering, Supplier Quality, and Service teams for defect containment and corrective actions
• Maintain quality documentation, MIS, PFMEA, Control Plans, and traceability records
• Support NPI quality activities, process validation, and production ramp-up

Conhecimentos

Quality management

Root cause analysis

IATF 16949

Industrial quality control

Leadership

Formação académica

B.Tech / B.E. (Mechanical)

Diploma in Automotive Quality

IATF 16949 Internal Auditor Certification

Ferramentas

SAP

Quality Management Software

SPC

Descrição da oferta de emprego

Job Description

Job Summary:

The Quality Manager Vehicle Assembly will be responsible for ensuring product quality throughout the electric two-wheeler assembly process by implementing in-process quality controls, conducting inspections, analyzing defects, driving corrective actions, and ensuring compliance with quality standards. The role involves close coordination with Production, Engineering, Supplier Quality, and Service teams to deliver defect-free vehicles and continuously improve assembly quality performance.

Key Responsibilities

In-Process Quality Control (IPQC)

• Monitor and control quality at various stages of vehicle assembly.
• Conduct visual, dimensional, functional, and electrical inspections.
• Verify adherence to SOPs, Control Plans, Process Check Sheets, and Work Instructions.
• Ensure critical assembly parameters such as torque, fitment, alignment, and electrical connections meet specifications.
• Conduct layered process audits and process compliance checks.

Vehicle Quality Inspection

• Perform inspections of assembled vehicles before final testing and dispatch.
• Verify quality of chassis, suspension, braking systems, electrical systems, motor, controller, wiring harness, and battery pack integration.
• Ensure all customer, regulatory, and internal quality requirements are met.
• Validate assembly quality against engineering drawings and standards.

Defect Identification & Root Cause Analysis

• Identify and document defects, non-conformities, and process deviations.
• Perform Root Cause Analysis using:
  • 8D Methodology
  • 5 Why Analysis
  • Fishbone Diagram
  • 7 QC Tools
• Implement and monitor Corrective and Preventive Actions (CAPA).
• Drive defect reduction and first-pass yield improvement initiatives.

Battery & Electrical Quality Assurance

• Inspect battery pack installation and vehicle electrical integration.
• Verify battery-related parameters such as:
  • OCV
  • Voltage
  • IR (Internal Resistance)
  • SOC
  • Battery connectivity and safety compliance
• Ensure proper functioning of BMS communication and vehicle diagnostics.
• Monitor battery charging and discharging process compliance.

Process Quality Assurance

• Ensure process adherence as per IATF 16949 standards.
• Verify implementation of Poka-Yoke systems and process controls.
• Monitor quality KPIs including:
  • FPY (First Pass Yield)
  • Rework
  • Rejection
  • COPQ
  • Customer Complaints
• Conduct periodic process audits and quality reviews.

Documentation & Reporting

• Maintain inspection records, quality reports, and audit documentation.
• Generate daily quality MIS and defect analysis reports.
• Maintain Control Plans, PFMEA, Process Flow Charts, and Quality Records.
• Support traceability and record retention requirements.
• Ensure ISO/IATF documentation compliance.

Continuous Improvement

• Lead quality improvement projects and Kaizen activities.
• Analyze defect trends and implement preventive measures.
• Participate in Quality Circle (QCC) activities.
• Support implementation of Lean Manufacturing and Six Sigma methodologies.
• Drive reduction in warranty and field failure issues.

Supplier & Customer Quality Support

• Support incoming quality inspections for purchased components.
• Coordinate with Supplier Quality teams for defect containment and corrective actions.
• Participate in customer complaint investigations and field quality analysis.
• Support closure of warranty-related quality concerns.

Training & Development

• Train production operators on quality standards and defect awareness.
• Conduct skill evaluations and certification programs.
• Develop quality awareness programs across manufacturing operations.
• Support competency development of shop-floor personnel.

Cross-Functional Collaboration

• Work closely with Production, Manufacturing Engineering, R&D, Supplier Quality, and Service teams.
• Participate in New Product Introduction (NPI) quality activities.
• Support engineering changes, process validation, and production ramp-up activities.
• Provide quality feedback for design and process improvements.

Required Skills & Competencies

Technical Skills

• Strong understanding of vehicle assembly quality systems.
• Knowledge of electric vehicle architecture and assembly processes.
• Good understanding of:
• Battery Pack Systems
• BMS
• Motor
• Controller
• Wiring Harness
• Vehicle Electrical Systems
• Expertise in quality inspection techniques and process audits.
• Knowledge of PFMEA, Control Plans, APQP, PPAP, SPC, and MSA.
• Strong understanding of IATF 16949 requirements.

Quality Tools

• 7 QC Tools
• 8D Problem Solving
• CAPA
• Root Cause Analysis
• Fishbone Diagram
• Why-Why Analysis
• Poka-Yoke
• Statistical Process Control (SPC)

Software & Tools

• MS Excel
• PowerPoint
• ERP / SAP Systems
• Quality Management Systems
• Inspection and Testing Equipment
• Vehicle Diagnostic Tools (preferred)

Soft Skills

• Strong analytical and problem-solving skills.
• Excellent observation and attention to detail.
• Effective communication and stakeholder management.
• Ability to handle multiple priorities in a fast-paced manufacturing environment.
• Strong teamwork and leadership capabilities.

Preferred Qualifications

• Experience in Electric Vehicle Manufacturing.
• Exposure to Battery Pack Assembly and Testing.
• Experience in Vehicle Assembly Quality or Process Quality.
• Knowledge of High Voltage Safety Requirements.
• Experience with Customer Quality and Warranty Analysis.
• Internal Auditor Certification (IATF 16949) is an added advantage.

Role & Responsibilities

Role: Quality Manager – Vehicle Assembly

Industry Type: Automobile (Electric Vehicle / EV)

Department: Quality Assurance / Manufacturing Quality

Employment Type: Full Time, Permanent

Role Category: Quality Engineering

Education:

UG: B.Tech / B.E. in Mechanical Engineering, Automobile Engineering, Electrical Engineering, Electronics Engineering, Production Engineering, Industrial Engineering, Mechatronics, or related disciplines

Diploma candidates with relevant automotive or EV quality experience may also be considered.