QPC Manager, Quality Manager

Elcon Banshu Wiring System; Greater Noida; On-site; INR 1,200,000 - 2,500,000; Full time

Job summary

Elcon Banshu Wiring System is seeking a seasoned Quality Management professional to lead QMS across wiring harness manufacturing in India. You will drive APQP, PPAP, FMEA, MSA, SPC, control plans, and CAPA to ensure supplier and process quality in line with IATF 16949, ISO 9001, and ISO 14001.

You will conduct internal audits, manage supplier quality, resolve customer complaints (8D), monitor COPQ, and lead Lean Six Sigma and 5S based improvement initiatives.

Qualifications

• Experience in quality management for auto components (10–18 years).
• Strong knowledge of IATF 16949, ISO 9001, ISO 14001 standards.
• Experience in APQP, PPAP, FMEA, MSA, SPC and CAPA.

Responsibilities

• Lead and manage QMS across wiring harness manufacturing.
• Develop and improve quality systems, processes, and standards.
• Drive APQP, PPAP, FMEA, MSA, SPC, Control Plans and Process Capability.
• Ensure quality standards in wire cutting, crimping, terminal insertion, assembly, welding, soldering, routing, and inspection.
• Lead 8D analyses, customer complaint management, and CAPA implementation.
• Monitor COPQ, rejection, rework, and scrap; drive continuous improvement.
• Lead internal/process/product audits and supplier quality audits.
• Collaborate with Production, Engineering, Purchase, Maintenance and Supply Chain.
• Support new product development and product launches from quality perspective.
• Strengthen employee quality training and culture.

Skills

QMS leadership

IATF 16949

ISO 9001

ISO 14001

APQP/PPAP/FMEA

MSA/SPC/Control Plan

Lean Six Sigma

Kaizen/Poka-Yoke/5S

8D problem solving

CAPA/Quality Audits

Education

Diploma/B.Tech/B.E.

Job description

Roles & Responsibilities

• Lead and manage the Quality Management System (QMS) to ensure compliance with IATF 16949, ISO 9001, ISO 14001, and applicable customer-specific requirements.
• Develop, implement, and continuously improve quality systems, processes, procedures, and standards across wiring harness manufacturing operations.
• Drive APQP, PPAP, FMEA, MSA, SPC, Control Plan, and Process Capability Studies to ensure product and process quality.
• Ensure effective implementation of quality standards in wiring harness manufacturing, including wire cutting, stripping, crimping, terminal insertion, connector assembly, ultrasonic welding, soldering, taping, routing, and final inspection.
• Monitor and improve critical process parameters such as crimp height, crimp width, pull force, stripping length, terminal positioning, continuity, insulation resistance, and electrical performance.
• Drive process improvement initiatives using Lean Manufacturing, Six Sigma, Kaizen, Poka-Yoke, 5S, and Root Cause Analysis to reduce defects, rework, rejection, and process variation.
• Identify process bottlenecks, recurring quality issues, and opportunities for productivity improvement through systematic analysis and corrective actions.
• Lead customer complaint management, conduct 8D analysis, and ensure effective implementation of CAPA to prevent recurrence.
• Monitor internal and external PPM, customer rejection, in-process rejection, scrap, rework, and Cost of Poor Quality (COPQ), and drive improvement plans.
• Conduct internal system audits, process audits, product audits, layered process audits (LPA), and supplier quality audits.
• Ensure compliance with customer-specific requirements, engineering drawings, technical specifications, and approved manufacturing processes.
• Establish and monitor quality inspection systems at incoming, in-process, and final inspection stages.
• Ensure validation and periodic calibration of testing equipment, gauges, crimping tools, pull-force testers, continuity testers, and other measuring instruments.
• Drive supplier quality improvement activities, including supplier audits, incoming quality control, supplier PPAP, and vendor corrective actions.
• Work closely with Production, Engineering, Purchase, Maintenance, and Supply Chain teams to achieve quality, productivity, and delivery targets.
• Lead new product development and product launch activities to ensure smooth implementation of quality requirements from prototype to mass production.
• Develop and strengthen employee competency through quality training, awareness programs, skill development, and quality culture initiatives.
• Review quality performance through MIS, dashboards, KPIs, and management review meetings, ensuring timely achievement of quality objectives.
• Drive continuous improvement in manufacturing processes to achieve zero defects, customer satisfaction, operational excellence, and sustainable business performance.
  

Desired Candidate Profile

• 10-18 years of experience in Quality Management or related field (Auto components industry preferred).
  
• Diploma/B.Tech / B.E. degree in Any Specialization.
  
• Strong understanding of IATF, ISO TS16949:2009 standards; knowledge of PPM/PPAP/APQP/PFMEA principles.