QA Head-MOV Manufacturing

Prodocs Solutions; Mumbai; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Prodocs Solutions in Mumbai is seeking a seasoned QA/QMS professional to build and sustain ISO 9001 practices and prepare for IATF 16949. You will drive audits, CAPA, and supplier quality across China and local vendors.

The role requires 6+ years in electronics manufacturing with QA/QMS responsibility, strong FMEA/PPAP skills, and clear communication in English and Hindi. Based in Andheri, Mumbai, the job offers challenging growth and a competitive package.

Qualifications

• BE/B.Tech is mandatory; Six Sigma certification preferred.
• 6–7+ years in electronics manufacturing with QA/QMS responsibility.
• IATF 16949 exposure is a plus; ISO 9001 internal or lead auditor training preferred.
• Working knowledge of component ratings and test methods; MOV/surge knowledge preferred.
• Strong in FMEA, control plans, SPC, MSA, 8D, PPAP and PPAP.
• Experience with overseas suppliers and customer audits is advantageous.

Responsibilities

• Establish and maintain ISO 9001; prepare for IATF 16949 for automotive customers.
• Write and control quality manuals, procedures, forms and records.
• Run internal audits, management reviews and CAPA; track actions to closure.
• Maintain calibration control and MSA for gauges and testers.
• Audit and rate suppliers; manage supplier corrective actions and audits.
• Lead QA team and train staff on QMS and quality procedures.

Skills

Quality management

Process improvement

Audit experience

English communication

Hindi communication

Education

B.E./B.Tech

Six Sigma certification

ISO 9001 internal/audit training

IATF 16949 exposure

Tools

FMEA

Control plans

SPC / Cp/Cpk

MSA

8D problem solving

PPAP

7 QC tools

Job description

Quality management system:

• Establish and maintain ISO 9001; prepare for IATF 16949 where automotive customers need it.
• Write and control the quality manual, procedures, work instructions, forms and records.
• Run internal audits, management reviews and the CAPA system; track every action to closure.
• Maintain calibration control and measurement system analysis (MSA) for gauges and testers.

Certification and compliance

• Obtain and maintain product approvals: UL recognition (UL 1449), IEC 61051 and IEC 61643-331 compliance, AEC-Q200 where applicable.
• Manage RoHS/REACH declarations, material composition data and customer compliance forms.
• Host certification body, UL follow-up and customer audits; close findings on time.
• Supplier quality (China chip vendors and local suppliers)
• Approve and rate chip suppliers and other vendors; agree chip specifications and acceptance criteria with them.
• Review supplier lot data and certificates; raise supplier corrective actions and track closure.
• Plan periodic supplier audits, remote or on-site.

Process quality and reliability:

• Build process FMEAs and control plans with Production.
• Run SPC and Cp/Cpk studies on critical parameters: varistor voltage spread, leakage, coating thickness, solder joints.
• Run product qualification and periodic reliability tests: 8/20 s surge, 2 ms energy, high-temperature bias, temperature cycling, damp heat, solderability.
• Approve new part numbers, process changes and first-article inspections.

Customer quality:

• Own customer complaints and returns: 8D, root cause, containment and corrective action.
• Prepare PPAP-style submissions, sample approvals, test reports and quality agreements.
• Report customer PPM and quality trends to the Plant Head monthly.

Training and team:

• Train plant staff on QMS, SPC, 8D, ESD awareness and quality procedures.
• Guide, develop and appraise the 12 QA team members.

Area KPI:

• Customer Customer PPM; complaints closed within agreed time
• Certification ISO / UL / IEC milestones met; zero major audit findings
• CAPA Actions closed on time; repeat issues
• Suppliers Incoming chip lot rejection rate; supplier corrective actions closed
• Process Cpk of critical parameters; cost of poor quality
• Area KPI Training Quality training hours per employee

Qualifications and skills

• B.E./B.Tech (mandatory); Six Sigma certification preferred.
• 6-7+ years in electronics manufacturing (process house) or electronic components, with QA/QMS responsibility.
• ISO 9001 internal or lead auditor training preferred; IATF 16949 exposure a plus.
• Working knowledge of component ratings and test methods; MOV / surge protection knowledge preferred.
• Strong in FMEA, control plans, SPC, MSA, 8D, 7 QC tools and PPAP.
• Experience with overseas suppliers and customer audits is an advantage.
• Hands-on, organized and firm on quality decisions; clear communicator in English and Hindi.

Other Details:

• Work Location: Andheri, Mumbai

CTC: commensurate with experience.