Production Team Lead

Ball Corporation; Tirupati; On-site; INR 600,000 - 800,000; Full time

Job summary

Ball Corporation is seeking a Printing Team Engineer to join our shift operations and drive OEE improvements on the backend equipment in the can‑making line. The role oversees operation, maintenance, and corrective actions, and coordinates production associates for daily and periodic activities to maximize efficiency and output.

You will collaborate with the maintenance, engineering, and quality teams, ensuring safety and housekeeping standards, while striving to reduce downtime and spoilage and

Responsibilities

• Responsible of smooth operation of backend Equipment. He will ensure his area equipment are utilized and operated to their optimum speed and efficiency.
• Ensure Daily Safety checks are completed for the equipment within first two hours of shift. Ensure actions are taken on time to close the deviation.
• Ensure daily Operation / Maintenance checks are done in the area and corrective actions are taken on time. If any support is needed, ensure to upscale to proper level and close the open items.
• Ensure the cans produced meet all quality specification. Ensure Quality checks are completed and corrective actions are taken on time for any deviation.
• Ensure his area and area Equipment are maintained in accordance with housekeeping and hygiene standard. Ensure Housekeeping is maintained during shift hours and handover the shift with good housekeeping.
• Beginning of shift take the handover from the outgoing shift team leader, understand the issues in the area, and plan follow up / support needed from his team and engineering resources. Ensure to receive the area with proper housekeeping, all scrap bin cleared and scrap is counted.
• Responsible for his area spoilage target. Ensure to address the spoilage concerns (tipped cans / Jams at Necker infeed, spray machines / fallen cans in ovens, palletizer) and take swift action to get the abnormal condition back on track.
• Responsible for area KPI’s such as downtime, Spoilage, HFI’s. Ensure to check process and can parameters are within specification. Troubleshoot equipment for process issues and seek help if needed from Engineering.
• Safety: Near miss reporting. Attends all safety trainings. Part of plant emergency management team. Can manage emergencies and act as key resource in shift for plant evacuation for fire alarm or other Emergency situations.
• Responsible for CCP in the area - curing of can and mixed lables. Follow Quality assurance procedure as specified.
• Gain Mastery and Execute line clearance after lable change with SMED concept. Ensure the lable change is done with least spoilage from end of lable pallet ensure no mixed lables.
• Gain Mastery in vision Camera system set up.
• Utilize the opportunities (Standby time or any other natural downtime) to plan for cleaning and Corrective maintenance activity in sprays and Neckers.
• Responsible for all the standard and special tools for his shift. Ensures effective utilization of tools and tackles and prevent misuse of same.
• Work closely with engineering resource and allocate his team resources for proper Maintenance and up-keeping of the equipment.
• Understand

Job description

At Ball, integrity and trust are the foundation of who we are. Guided by our core values —\"We Care. We Work. We Win.\"— we create a culture where every voice matters and every idea drives progress.

Further your career at Ball, a world leader in manufacturing sustainable aluminium packaging. Achieve extraordinary things when you join our team, and make a difference in your professional development, the community, and around the globe!

Create a new future.

Job Summary

Printing Team Engineer is key member of shift operation team and his primary role is to focus on OEE of backend equipment in can making line. He will focus on operation, process and maintenance issues of backend and take corrective actions on time during his shift. He will plan his shift team resources (Production associates) and allocate them to focus on Daily operation, Periodic inspection and maintenance, predictive maintenance and corrective Maintenance activities in the area. He will gain mastery in Process troubleshooting and maintenance of Sprays and neckers, train the team and get the best out of them. He will act as a link between Shift Manager, Printer specialist, Maintenance supervisor, toolroom, maintenance engineers, Electrical engineers, spareparts stores and co-ordinate all the activities of Maintenance, improvements, TPM, 5’s activities in the area. He will strive hard to achieve area KPI’s through collaboration, teamwork and planning. He will play key role in size changeovers and achieve best in class changeover time in the area.

Key Activities / Responsibilities

• Responsible of smooth operation of backend Equipment. He will ensure his area equipment are utilized and operated to their optimum speed and efficiency.
• Ensure Daily Safety checks are completed for the equipment within first two hours of shift. Ensure actions are taken on time to close the deviation.
• Ensure daily Operation / Maintenance checks are done in the area and corrective actions are taken on time. If any support is needed, ensure to upscale to proper level and close the open items.
• Ensure the cans produced meet all quality specification. Ensure Quality checks are completed and corrective actions are taken on time for any deviation.
• Ensure his area and area Equipment are maintained in accordance with housekeeping and hygiene standard. Ensure Housekeeping is maintained during shift hours and handover the shift with good housekeeping.
• Beginning of shift take the handover from the outgoing shift team leader, understand the issues in the area, and plan follow up / support needed from his team and engineering resources. Ensure to receive the area with proper housekeeping, all scrap bin cleared and scrap is counted.
• Responsible for his area spoilage target. Ensure to address the spoilage concerns (tipped cans / Jams at Necker infeed, spray machines / fallen cans in ovens, palletizer) and take swift action to get the abnormal condition back on track.
• Responsible for area KPI’s such as downtime, Spoilage, HFI’s. Ensure to check process and can parameters are within specification. Troubleshoot equipment for process issues and seek help if needed from Engineering.
• Safety: Near miss reporting. Attends all safety trainings. Part of plant emergency management team. Can manage emergencies and act as key resource in shift for plant evacuation for fire alarm or other Emergency situations.
• Responsible for CCP in the area - curing of can and mixed lables. Follow Quality assurance procedure as specified.
• Gain Mastery and Execute line clearance after lable change with SMED concept. Ensure the lable change is done with least spoilage from end of lable pallet ensure no mixed lables.
• Gain Mastery in vision Camera system set up.
• Utilize the opportunities (Standby time or any other natural downtime) to plan for cleaning and Corrective maintenance activity in sprays and Neckers.
• Responsible for all the standard and special tools for his shift. Ensures effective utilization of tools and tackles and prevent misuse of same.
• Work closely with engineering resource and allocate his team resources for proper Maintenance and up-keeping of the equipment.
• Understand