Production Maintenance Specialist (MA40B5)

Marelli; Gurugram District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Marelli is seeking a Maintenance Engineer for its Propulsion team at the Manesar office. The role requires shift work and focuses on maintenance planning, diagnostic troubleshooting, and RCA-driven improvements.

Key duties include preventive maintenance, spare parts planning, and leading a maintenance team while ensuring safety and compliance with IATF16949, ISO, and 14001 standards.

Qualifications

• B.Tech / Electrical / Instrumentation & Electronics / Mechanical required.
• Experience with maintenance in automotive or manufacturing environment preferred.
• Knowledge of safety standards and audits (IATF16949, ISO, 45001) welcomed.

Responsibilities

• Review daily plan vs actual for breakdowns and identify root cause; implement countermeasures.
• Design and optimize preventive maintenance schedules to minimize downtime.
• Diagnose and coordinate repairs on mechanical, electrical, and PLC systems during emergencies.
• Ensure adherence to preventive and planned maintenance for reliable equipment operation.
• Monitor periodic checks of equipment and machines for proper operation.
• Plan spares inventory and manage lifecycle to balance critical components and budget.
• Lead and train team members; maintain KPIs like MTTR, MTBF, maintenance cost.
• Documentation per maintenance standards; audit and safety compliance.

Skills

Siemens PLC

HMI Programming

Drives programming

Electrical components cfg

Barcode scanners

Servo systems

Screws & assembly

Electrical drawings

Pneumatic drawings

Electrical troubleshooting

Education

B.Tech / Electrical / Instrumentation & Electronics / Mechanical

Tools

none

Job description

Your next career opportunity with our organization starts here!

Embarking on a new role within Marelli means taking on new challenges and seizing the opportunity to make a bigger, better, bolder impact!

We’re pioneers of the future of mobility. Our story is built on innovation and manufacturing excellence. Every day, we drive change and co-create what comes next. Our purpose is simple yet ambitious: "Let's push the boundaries together. We aspire to shape future mobility dreams and turn them into reality.”

Joining the Marelli Propulsion team means becoming a part of something bigger, a place where you can explore your potential, pioneer innovation.

As a global yet fast-evolving company, we are always looking to grow and evolve our talents.

About the Position:

We are looking for a Maintenance Engineer to join the Propulsion team, reporting directly to the Maintenance Manager.

This position is based at our office in Manesar and the person will be required in Shifts.

Your Responsibilities will be:

• Review daily planed vs actual for Breakdown and find root cause, take countermeasures.
• Design and optimize scheduled maintenance routines based on equipment criticality to minimize downtime.
• Diagnose, troubleshoot, and coordinate quick, effective repairs on highly complex mechanical, electrical, and automation (PLC) systems during emergency stoppages
• Adherence to Preventive maintenance and planned maintenance to ensure the efficient and reliable operation of equipment's.
• To monitor the periodical checks of Equipment's and machines are maintained properly and working correctly.
• Planning of Spares inventory & manage the spare parts lifecycle, ensuring critical components are stocked without exceeding maintenance budget
• Supervise and train the team members as necessary & able to Maintain KPI- MTTR, MTBF, Maintenance Cost ,% of PM and % of BM.
• Able to do necessary documentation as per Maintenance standards.
• Lead investigations into chronic or high-impact machine failures to eliminate repetitive operational issues & execution of improvement plan activities.
• Review Daily work orders & all documentation to ensure proper data collection.
• Enforce strict adherence to safety protocols, including Lockout/Tagout (LOTO), Permit to Work (PTW) rules, and OSHA
• Responsible for all audits IATF16949, ISO, 45001, 14001 , EnMS 50001.
• Ensure the behaviour of the product in all the stages of life in accordance to all applicable guidelines i.e EnMS ,EMS ,OH&S etc.
• Responsible for communicate EHS and EnMS standard to suppliers.

What Qualifications you will bring:

B.Tech / Electrical / Intrumentation & Electronics / Mechanical

Other skills that we would welcome:

• Siemens PLC/HMI/Drives programming
• Configuration of electrical/electronics Components ( e.g Drives, Barcode Scanners, Screwers,Servo,Camera,Controller,Relay
• Good knowledge of Screwing, plugging & assembly process
• Understaning of Electrical,Pneuamtic Drawing and Electronics Schematic
• Electrical Trouble shooting

Expectations from you in this position:

Drive plant asset reliability by planning and executing comprehensive Preventive and Corrective Maintenance activities.

Manage critical spare parts testing inventories and lead rigorous root cause analyses (RCA) to systematically eliminate machine breakdowns.

What does this position offer you:

• Fast-paced yet supportive and high-performing international team with an inspiring ambition to transform the future of mobility.
• Support in onboarding and further training that will set you up with Marelli's speed.

Take the next step:

Together, we will drive the world towards a safer, greener, and better-connected future.

Are you ready to make your mark, shape the future of the automotive industry, and drive the growth of the Propulsion business?

About Us:

Marelli is one of the world’s leading global independent suppliers to the automotive sector, with a strong and established track record in innovation and manufacturing excellence. Our goal is to change the future of mobility by working with our customers and partners to create a safer, greener, and more connected world.

Our team supplies all major automotive manufacturers in Asia, Europe, and North and South America and the top racing teams in motorsport world championships. Our technology is purpose-driven and meticulously designed to deliver tangible value that truly matters to our customers.

Our business areas are automotive lighting and sensing, thermal solutions, electronics, green technology solutions, interior experience, propulsion solutions (e-powertrain and powertrain), ride dynamics, motorsport, and aftermarket business.

Within the walls of Marelli, we believe in enabling people to do their best work. Our cultural attributes - Drive Results, Accountable, Entrepreneurial, Inclusive, Innovative, and Aware - are the cornerstones of a new Marelli culture. Be part of it!

At Marelli, we believe in the importance of diversity and inclusion in our workplace. We are committed to nurturing talent in our diverse environment, and we take pride in our various employee resource groups, such as Marelli Women, Brains & Hearts Wellbeing, All Cultures, and Marelli's Rainbow. We believe these groups foster creativity and innovation through the unique perspectives of a multicultural community.