Production Development Specialist

USTBC ABB Installation Products Inc.; Bengaluru; On-site; INR 800,000 - 1,200,000; Full time

Job summary

ABB India Ltd. is seeking a Manufacturing Engineering professional to optimize assembly methods, processes, and equipment to reduce labor hours while aligning with quality, cost, and safety targets.

The role involves defining work phase sequences for new production processes, ensuring alignment with product cost and equipment budgets. Based in Nelamangala, Bengaluru, on-site with Li-Onsite work model.

Qualifications

• 4+ years of manufacturing engineering experience with tool and die design and cost targets.
• Experience delivering productivity, cost and timeline improvements.
• Proficiency in Creo and AutoCAD; experience with SAP/Windchill for design data.
• Lean manufacturing, PFMEA, control plans, SOPs, and process audits.

Responsibilities

• Identify opportunities and lead improvement projects in production processes.
• Approve process designs and conduct final tests for projects.
• Support production during start-up and training of maintenance teams.
• Evaluate new process technologies and coordinate testing and supplier choices.

Skills

Press tool development

3D modeling

Sheet metal manufacturing

Industrialization of LV switchgear

Design optimization to production hand

English communication

Education

Engineering diploma

Tools

Creo

AutoCAD

SAP

Windchill

Job description

At ABB, we help industries run leaner and cleaner-and every person here makes that happen. You'll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This Position reports to: ENGINEERING MANAGER

What we believe in

At ABB, we are dedicated to addressing global challenges. Our core values: care, courage, curiosity, and collaboration - combined with a focus on diversity, inclusion, and equal opportunities - are key drivers in our aim to empower everyone to create sustainable solutions. That's our story. Make it your story.

Your role and responsibilities:

In this role, you will have the opportunity to optimize the Production organization's assembly methods, processes, and equipment to minimize labor hours in accordance with business strategies related to quality, efficiency, costs, and safety. Each day, you will ensure appropriate production methods, cycle time, equipment performance, and materials/components in support of production targets. You will also showcase your skills by defining the working phase sequence of a new production process to align with the targeted product cost and equipment investment budget.

The work model for the role is: #Li-Onsite

The role will support for the ABB India Ltd for Electrification Smart Buildings Business to be based at Nelamangala, BANGALORE, India.

You will be mainly accountable for:

• Identifying and recommending improvement opportunities and implements improvement projects, ensuring adherence to timeframe, quality, and cost requirements.
• Approving the design for processes developed internally or externally and performing final tests with respect to the project.
• Providing support to Production during the internal/external process/equipment start-up, defining action plans and training relevant maintenance and production resources.
• Evaluating new process technologies to improve productivity, quality, and cost reduction, coordinating testing activities, approval criteria, and external provider choices.

Qualifications for the role:

• You are highly skilled in press tool development, 3D modeling, sheet metal manufacturing processes, and industrialization of low-voltage switchgear parts-from design optimization to production handover.
• You have 4+ years of experience in manufacturing engineering, with specialized skills in tool and die design, part cost estimation, and executing projects that meet productivity, cost, and timeline targets.
• You are highly adept in CAD 2D/3D platforms such as Creo and AutoCAD, as well as enterprise tools like SAP and Windchill for managing design data and process documentation.
• You are committed to lean manufacturing, process documentation, and continuous improvement, and bring proficient skills in PFMEA, control plans, SOPs, and process audits.
• You have a diploma in engineering with in-depth knowledge of engineering materials, their processing, applications, and properties, along with familiarity with ISO 8015, GD&T, and part metrology.
• You are highly skilled in communicating in English and demonstrate a collaborative mindset with a keen willingness to share knowledge, an engaged attitude, and a commitment to innovation and problem-solving.
• You enjoy working with cross-functional teams in the low-voltage switchgear industry, shaping design for manufacturability, optimizing material usage, and ensuring process robustness through automation and deskilling solutions.

More about us:

ABB Smart Buildings enables optimization of energy efficiency, safety, security and comfort for any building type, through new installations or retrofit solutions. The Division offers integrated digital technologies to control HVAC, lighting, shutters, and security, in addition to energy distribution solutions including DIN rail products, enclosures and emergency lighting through to industrial plugs and sockets and conventional wiring accessories, accommodating for single family homes, multiple dwellings, commercial buildings, infrastructure and industrial applications. The Division's highly innovative technologies and digital solutions serve rising global demand among real estate developers, owners, and investors for smart building technologies that optimize energy distribution and building automation. The scalable solutions aim to deliver significant sustainable and financial benefits, meeting social and environmental demands, while being able to address even the most complex of customers' carbon reduction strategies.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. We welcome people from all backgrounds and experiences.