Process Excellence Engineer

Skil B.v.; Hyderabad; On-site; INR 450,000 - 600,000; Full time

Job summary

Skil B.v. in Hyderabad is seeking a Process Excellence Engineer to lead on-site 5S and Lean implementations on the shopfloor, collaborating with production teams to identify inefficiencies and drive a culture of operational excellence.

This hands-on role requires strong execution, data-driven problem solving, and the ability to train staff; in return you will build visual controls, dashboards, and sustain continuous improvements.

Qualifications

• B.Tech / Diploma in Mechanical, Industrial, Production, or related fields.
• 1-4 years of relevant experience.
• Lean Six Sigma Green Belt preferred.

Responsibilities

• Lead end-to-end deployment of all 5S pillars.
• Own shopfloor execution with production teams; conduct daily Gemba walks.
• Identify inefficiencies; implement Lean improvements to reduce waste.
• Map processes using Value Stream Mapping / Flow Analysis.
• Identify muda; perform root cause analysis (Why-Why, Fishbone, Pareto).
• Build dashboards; monitor KPIs and quantify impact.
• Train teams on 5S and Lean practices; drive cultural change.
• Create SOPs; implement visual controls and sustain cycles.

Skills

5S

Lean Manufacturing

Waste elimination

Process mapping

Root cause analysis

Gemba walks

Data-driven thinking

Shopfloor leadership

Operational excellence

Education

B.Tech / Diploma in Mechanical, Industrial, Production, or related fields

Lean Six Sigma Green Belt (preferred)

Job description

Job Summary

Location: Hyderabad (On-site). Experience: 1-4 years. Function: Operational Excellence / Lean Manufacturing.

Role Overview

As a Process Excellence Engineer , you will lead the implementation and sustenance of structured improvement systems like 5S and Lean practices directly on the shopfloor.

This is a hands-on execution role , where you will work closely with plant teams to identify inefficiencies, implement improvements, and drive a culture of operational excellence.

What You Will Do

Drive 5S Implementation

• Lead end-to-end deployment of all 5S pillars
• Identify improvement zones through audits and red-tagging
• Build visual workplaces using labels, markings, and SOP displays
• Establish audit systems to sustain improvements

Own Shopfloor Execution

• Work full-time at the plant with production teams
• Conduct daily Gemba walks and track abnormalities
• Run review meetings and ensure action closure
• Build ownership among operators and supervisors

Improve Processes Using Lean Thinking

• Map processes (Value Stream Mapping / Flow Analysis)
• Identify waste (Muda) and inefficiencies
• Conduct root cause analysis (Why-Why, Fishbone, Pareto)
• Implement improvements to reduce time, motion, and handling losses

Track Performance Impact

• Define and monitor KPIs (audit scores, productivity, time savings)
• Build dashboards for management visibility
• Quantify business impact of improvements

Build Capability on the Ground

• Train teams on 5S and Lean practices
• Conduct workshops and awareness sessions
• Drive behavioral and cultural change

Standardize Sustain

• Create SOPs for improved processes
• Implement visual controls and audit systems
• Ensure continuous improvement cycles

What We’re Looking For

Technical Skills

• Strong understanding of 5S, Lean Manufacturing, and waste elimination
• Knowledge of process mapping and root cause analysis
• Exposure to FMCG / Food manufacturing is a plus

Behavioral Traits

• Strong execution mindset (you like being on the shopfloor)
• Ability to influence teams and drive ownership
• High accountability and problem-solving approach
• Data-driven thinking

Qualifications

• B.Tech / Diploma in Mechanical, Industrial, Production, or related fields
• 1-4 years of relevant experience
• Lean Six Sigma Green Belt (preferred)

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.