Process Engineer-Electronic Division

Roots Group; Coimbatore District; On-site; INR 600,000 - 900,000; Full time

Job summary

Roots Group in Coimbatore, India, is seeking an experienced design-for-manufacturing and NPI specialist to design scalable manufacturing processes for electro-mechanical enclosures, panel wiring, potting, and conformal coating. You will develop routings, process flows, and SOPs to enable repeatable mass production.

You will lead transitions from prototype to full-scale production, review CAD models, and ensure compliance with IPC-A-610, ESD, ISO 9001/IATF16949.

Qualifications

• Experience with wire harness routing, soldering, potting, and testing in manufacturing.
• Ability to evaluate CAD models and physical layouts for mass production.
• Knowledge of End-of-Line testers, robotic soldering, and root-cause analysis methods.
• Proficiency in defining takt times, cycle times, and SOPs.
• Familiarity with AutoCAD, SolidWorks, and SAP.

Responsibilities

• Design scalable, repeatable manufacturing processes for enclosures, panel wiring, potting, and conformal coating.
• Develop routings, process flows, and SOPs to enable mass production.
• Lead transitions from prototype to full-scale production (NPI).
• Coordinate assembly, cable wiring, and testing into a single workflow.
• Implement error-proofing and track FPY.

Skills

Wire harness routing

Soldering

Potting

DFM evaluation

Testing & QA

SOP writing

Root-cause analysis

End-of-Line testing

Tools

AutoCAD

SolidWorks

SAP

Job description

Coimbatore North, India | Posted on 07/13/2026

ProcessDevelopment&Optimization: Designscalable,repeatablemanufacturingprocessesfor electro mechanical enclosures,panelwiring,potting,andconformalcoating.Developroutings,processflows,andStandardOperatingProcedures(SOPs).

NPI(NewProductIntroduction): Leadthetransitionofproductsfromtheprototypingphase(EVT/DVT/PVT)tofull-scalemassproduction.

DesignforManufacturing(DFM/DFA): ReviewBOMs,engineeringdrawings,andschematicsearlyinthedesigncycletopreventassemblybottlenecksandreduceproductioncosts.

Tooling&FixtureDesign: Specify,design,andprocurecustomassemblyjigs,testfixtures,andworkstationlayoutstooptimizeergonomicsandmanufacturingTakttime.

QualityControl&RootCauseAnalysis: Utilizeproblem-solvingmethodologies(e.g.,8D,Ishikawa,Six sigma)toidentify,troubleshoot,andresolveassemblydefects.TrackFirstPassYield(FPY)andimplementerror-proofing(Poka-Yoke).

Compliance&Documentation: EnsureallbuildsmeetstrictindustrystandardssuchasIPC-A-610,ESD,andISO9001/IATF16949requirements

Requirements

• Assembly Technologies: Expertise in wire harness routing,soldering, potting, and testing
• Design for Manufacturing (DFM): Ability to evaluate CAD models and physical layouts so devices can be easily and cost-effectively assembled at mass scale.
• Testing & Quality Assurance: Knowledge of End-of-Line (EOL) testers,Robotic Soldering and failure root-cause analysis (e.g., 5-Why, Ishikawa, 8D).
• Process Documentation: Proficiency in defining Takt times, calculating cycle times, and writing Standard Operating Procedures (SOPs).
• Software Tools: Familiarity with 2D/3D CAD tools (like AutoCAD, SolidWorks) and SAP
• Increased Production Yields: Engineers resolve bottlenecks, reducing component scrap and optimizing assembly cycles.
  
• Defect Reduction & Rework: They use root-cause analysis to address failures early, ensuring compliance with UL, CE, and EMI/EMC standards.
  
• Design for Manufacturing (DFM): Engineers provide feedback to simplify designs, lowering overall material and labor costs.
  
• Scalability: They help transition new products smoothly from prototyping to full-scale mass production (NPI).
  
• Turnkey Efficiency: They coordinate mechanical assembly, cable wiring, and functional testing into a single continuous workflow.