Process Engineer

Envision Wind Power Technologies India; Tiruchirappalli; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Envision Wind Power Technologies India invites applications for a Process Engineer to lead blade manufacturing process development, from layout definition to validation against global standards.

The role covers Lean implementation, tool and process documentation, and training material development to support 0-series and mass production. Collaboration across teams and a focus on continual improvement are essential.

Qualifications

• Bachelor's degree in Polymer, Mechanical, Production, Industrial or Aerodynamics.
• Minimum 5 years of experience in Wind industries / Engineering / Aeronautical / Composite industries.
• Six Sigma/Lean Six Sigma Green belt/Black belt (Green belt is minimum requirement).

Responsibilities

• Design and define the best manufacturing layout for the Blade manufacturing process.
• Responsible for Finishing operation (post moulding).
• Development of the Process documentation like Work Instruction for manufacturing process, in process tooling specification and Bill of manufacturing.
• Knowledge on blade painting process, balancing process and finishing operation.
• Technical knowledge transfer Develop Training module, Skill Matrix evolution.
• Prepare Training material and provide technical training.
• Involve and execute FPQ, 0-series blade & Mass production.
• Handle the Problem data bank from FPQ process with lessons learned via CFT.
• Contributes to process development and validation (PFMEA, PVPL, PVPR, MRS).
• Lean Manufacturing, developing & maintaining LEAN documentation such as Route Sheets, Jobs Card, Resource Combination Sheets.

Skills

Lean Six Sigma

AutoCAD

Communication

Blade manufacturing

Moulds & Machines

PLM

Education

Bachelor's degree in Polymer, Mechanical, Production, Industrial or Aerodynamics

Tools

PLM

AutoCAD

Job description

Job Description

• 01. As a process engineering will be the overall responsible of the development of the blade manufacturing process right from the initial phase, layout defining, mould installation and validation, tooling installation and validation and process development in-line with Global standards.
• 02. Design and development of the Blade manufacturing layout with Lean strategy and lean movement of the manufacturing flow eliminating the MUDA
• 03. Supporting LEAN strategy execution and product development as per Team blade Target Requirement.
• 04. Supporting the technical development and contributing to of High-Level Engineering Documentation & Lean Manufacturing strategies.
• 05. Encouraging teamwork and collaboration towards a systematic work approach and continuously improve organizational consistency and struggle effectiveness

Roles -

• 01. Design and define the best manufacturing layout for the Blade manufacturing process.
• 02. Responsible for Finishing operation (post moulding)
• 03. Development of the Process documentation like Work Instruction for manufacturing process, in process tooling specification and Bill of manufacturing.
• 04. Knowledge on blade painting process, balancing process and finishing operation.
• 05. Technical knowledge transfer Develop Training module, Skill Matrix evolution.
• 06. Responsible for preparation of Training material and providing technical training.
• 07. Involve and execute the FPQ, 0-series blade & Mass production.
• 08. Responsible to handle the Problem data bank start from the FPQ process including the lesson learned points and closure of all the points with CFT approach in 0-series production.
• 09. Contributes to process development and validation (PFMEA, PVPL, PVPR, MRS).
• 10. Lean Manufacturing, Developing & maintaining LEAN documentation such as Route Sheets (Man hrs & Tact Time), Jobs Card, Resource Combination Sheets.

Qualifications

• 01. Bachelors degree in any of the following disciplines Polymer / Mechanical / Production / Industrial / Aerodynamics
• 02. Minimum 5 years of experience in Wind industries / Engineering Industries / Aeronautical Industries / Composite industries
• 03. Basic knowledge on AutoCAD is preferable
• 04. Six Sigma/Lean Six Sigma Green belt/Black belt (Green belt is minimum requirement)
• Experience in PLM system is added advantage

Competencies

• 01. Need sound knowledge on blade manufacturing process from Material preparation to Finishing
• 02. Need to have good knowledge on Machines & moulds needed for blade manufacturing process
• 03. Excellent verbal and written communication/presentation skills
• 04. Experience on new product development if any
• 05. Detail oriented with strong organizational skills and ability to adapt to change

Compliance:

• 1. Understand and adhere to applicable compliance policies, procedures, and controls.
• 2. Participate actively in compliance training and awareness programs.
• 3. Report any suspected non-compliance, unethical behavior, or risks encountered.
• 4. Cooperate fully with compliance monitoring, audits, and investigations.
• 5. Maintain awareness of relevant compliance obligations affecting their work.