Process Controller

Birla Carbon; Tamil Nadu; On-site; INR 280,000 - 560,000; Full time

Job summary

Birla Carbon is seeking a plant operator to monitor and control production processes from start-up to shut-down, adjusting parameters to maintain optimal performance. You will operate process machinery on-site and perform maintenance as needed, coordinating with the Control Room during grade changes and during regular plant activities.

You will also take regular plant rounds to identify abnormalities and leaks, prepare reactor and mixer solutions, and record plant parameters for the control

Responsibilities

• Monitor and control processes.
• Oversee production from start-up to shut-down; adjust parameters to maintain optimal performance.
• Operate equipment and run process machinery on-site.
• Perform maintenance and troubleshoot problems.
• Coordinate with Control Room during grade changes and regular plant activities.
• Take regular plant rounds to identify abnormalities and leaks.
• Prepare solutions for Reactor and Mixer.
• Take plant parameters data and inform Control Room; act independently during emergencies.
• Monitor reactor/APH expansion during heating/cooling; ensure safety and quality.

Job description

Key Result Areas/Accountabilities

Supporting Actions

• Monitor and control processes
• Oversee production processes from start-up to shut- down, making adjustments to maintain optimal performance and efficiency. Identify and resolve issues with equipment or processes that disrupt production.
• Operate equipment
• Run and monitor the process machinery and equipment, potentially including operating heavy machinery on-site.
• Perform maintenance
• To co-ordinate with Control Room during grade change.
• To co-ordinate with control room for doing re-run without quality upset
• To take regular plant rounds for identification of abnormalities.
• To take regular plant rounds for identifying Carbon, Oil, Steam and Air leakages.
• To co-ordinate with Control Room for regular plant activities.
• To prepare solutions for Reactor & Mixer.
• To take plant parameters data and inform to control room.
• To act independently during emergency.
• To monitor reactor/APH expansion during heating/cooling.
• Troubleshoot problems
• Identify and resolve issues with equipment or processes that disrupt production.
• Ensure safety and quality
• Adhere strictly to safety protocols and regulations, assist in safety audits, and collect and analyze data to ensure product quality and consistency.