Powder Coating Engineer

Phenom

Kalsariya

On-site

INR 600,000 - 900,000

Full time

6 days ago

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Job summary

Phenom is seeking a dynamic Powder Coating Engineer with 5-7 years of experience to drive quality, productivity and cost-reduction targets in paint shop operations.

The role focuses on optimizing Powder Coating and Liquid Painting processes, TPM, CAPA and 8D problem solving, with emphasis on Lean manufacturing, OEE and continuous improvement initiatives.

Qualifications

Diploma / B.E. / B.Tech in Mechanical, Production, Industrial, Chemical, or related Engineering discipline.
5-7 years of experience in Powder Coating, Liquid Painting, Lean Manufacturing, TPM, Process Improvement, CAPA, and 8D problem-solving.
Experience in maintaining quality standards and improving process efficiency.

Responsibilities

Manage Powder Coating and Liquid Painting processes to meet quality and production targets.
Monitor coating quality parameters such as DFT, adhesion, gloss, curing, and appearance.
Optimize paint and powder consumption while minimizing defects and rework.
Ensure smooth operation of pretreatment systems, paint booths, and curing ovens.
Drive Lean Manufacturing initiatives and Kaizen activities.
Lead root cause analyses for customer complaints and CAPA.
Support TPM implementation and equipment reliability improvements.
Ensure compliance with safety and environmental regulations.

Skills

Powder Coating

Liquid Painting

Lean Manufacturing

TPM

Process Improvement

CAPA

8D problem-solving

Quality Control

MS Excel

PowerPoint

ERP/SAP

Education

Diploma / B.E. / B.Tech in Mechanical, Production, Industrial, Chemical, or related Engineering

Tools

ERP/SAP

MS Excel

PowerPoint

Job description

Job Description:

Job Requirements

A dynamic Powder Coating Engineer with 5-7 years of experience in Powder Coating, Liquid Painting, Lean Manufacturing, TPM, Process Improvement, CAPA, and 8D problem-solving. The role will be responsible for achieving quality, productivity, cost reduction, and continuous improvement targets in paint shop operations.

Key Responsibilities

Paint Shop Operations

Manage Powder Coating and Liquid Painting processes to meet quality and production targets.
Monitor coating quality parameters such as DFT, adhesion, gloss, curing, and appearance.
Optimize paint and powder consumption while minimizing defects and rework.
Ensure smooth operation of pretreatment systems, paint booths, and curing ovens.

Process Improvement & Lean Manufacturing

Drive Lean Manufacturing initiatives, Kaizen, 5S, and productivity improvement projects.
Analyze process performance and implement cost reduction and waste elimination initiatives.
Improve OEE, throughput, and overall paint shop efficiency.

Quality & Problem Solving

Lead root cause analysis for customer complaints and internal quality issues.
Prepare and implement CAPA plans to prevent recurrence of defects.
Conduct 8D investigations and corrective actions for quality concerns.
Develop and maintain process control plans and quality standards.

TPM & Maintenance

Support TPM implementation and preventive maintenance activities.
Work closely with maintenance teams to reduce breakdowns and improve equipment reliability.
Monitor machine performance and ensure optimum utilization of assets.

Safety & Compliance

Ensure compliance with EHS standards and safe handling of paints, chemicals, and powder materials.
Maintain adherence to quality systems, environmental regulations, and workplace safety requirements.

Required Skills