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1. Job Purpose
To operate, monitor, and maintain biodiesel production equipment and ensure safe, efficient, and continuous plant operations while meeting production targets and quality standards.
2. Key Responsibilities
A. Plant Operations
- Operate biodiesel production equipment, including reactors, pumps, mixers, tanks, filters, heat exchangers, and transfer systems.
- Monitor the production process, including oil pretreatment, transesterification, separation, washing or purification, and drying, as applicable to the plant.
- Monitor temperature, pressure, flow rates, tank levels, and other process parameters.
- Follow operating instructions and standard operating procedures (SOPs).
- Ensure proper transfer, storage, and handling of raw materials, intermediates, and finished biodiesel.
- Maintain production records, batch details, equipment readings, and shift reports.
B. Quality Control
- Collect process and product samples as instructed.
- Coordinate with the Quality Control (QC) team for testing of raw materials and finished products.
- Ensure the production process follows approved quality specifications.
- Immediately report any abnormal readings, contamination, leakage, or quality deviations.
C. Safety and Environmental Compliance
- Follow plant safety procedures and use the required personal protective equipment (PPE).
- Handle methanol, catalysts, chemicals, oils, and other materials only as trained and authorized.
- Follow chemical storage, labeling, spill-control, and waste-handling procedures.
- Report unsafe conditions, equipment failures, spills, and near-miss incidents immediately.
- Follow fire safety, emergency shutdown, and permit-to-work procedures.
- Ensure proper housekeeping and prevent environmental pollution.
D. Equipment Maintenance
- Perform routine equipment inspections and basic preventive maintenance as authorized.
- Check pumps, valves, pipelines, motors, filters, and instruments for abnormal operation.
- Report breakdowns and coordinate with the maintenance team.
- Follow lockout/tagout (LOTO) procedures before working on equipment when required.
- Maintain cleanliness of equipment and the surrounding production area.
E. Production and Shift Management
- Achieve daily production targets as instructed by the supervisor.
- Minimize material wastage, product loss, and unnecessary equipment downtime.
- Coordinate with supervisors, laboratory personnel, maintenance staff, and warehouse teams.
- Complete proper shift handover and communicate pending work and operational issues.
3. Qualifications
- ITI / Diploma in Chemical Engineering, Mechanical Engineering, or a related technical field is preferred.
- Candidates with relevant industrial plant operation experience may also be considered.
- Basic knowledge of industrial equipment, pumps, valves, tanks, and process operations is desirable.
- Knowledge of biodiesel production is an added advantage.
4. Experience
- Freshers with relevant technical qualifications may be considered for trainee positions.
- 13 years of experience in chemical plants, oil processing, biodiesel production, or similar process industries is preferred.
5. Required Skills
- Basic understanding of industrial process operations.
- Ability to monitor gauges, instruments, and process parameters.
- Basic troubleshooting and problem-solving skills.
- Understanding of workplace safety and chemical handling.
- Ability to maintain production records and follow instructions.
- Teamwork, discipline, attention to detail, and willingness to work in shifts.
6. Key Performance Indicators (KPIs)
- Achievement of daily production targets.
- Product quality and batch consistency.
- Safe operation with adherence to safety procedures.
- Reduction in material wastage and equipment downtime.
- Accuracy of production records and shift reports.
- Plant cleanliness and compliance with SOPs.
7. Working Conditions
- Work at a biodiesel manufacturing plant.
- Shift duty, including night shifts, as per operational requirements.
- Work around industrial machinery, oils, chemicals, heat, and process equipment.
- Strict compliance with safety rules and use of designated PPE is mandatory.