PF Mechanical (Packing Plant)

UltraTech Cement; Himachal Pradesh; On-site; INR 500,000 - 700,000; Full time

Job summary

UltraTech Cement invites applications for PF Mechanical responsible for operation and maintenance of Bagheri cement works in Himachal Pradesh. The role focuses on preventive maintenance scheduling, reducing breakdown hours, and optimizing power consumption through efficient use of plant equipment.

You will coordinate with maintenance teams, ensure safety standards, and manage spares planning. The ideal candidate will have hands-on experience in plant maintenance, strong planning skills, and the

Job description

Job Purpose

To ensure continuous and safe plant operations by carrying out effective preventive maintenance and optimizing cost by reducing the breakdown hours and power consumption through optimum utilization of machines.

Job Context & Major Challenges

Job Context

Bagheri cement works was acquired by UltraTech Cement Limited on 29.06.2017.Initially conceptualized by M/S Jairpakash Associates Limited in 2004 in a total area of 24.51 Ha at Village Bagheri, Tehsil Nalagarh, Distt Solan (HP), the plant is strategized to feed OPC and PPC to the nearby market of Punjab, Haryana, Jammu & Kashmir and Himachal Pradesh.

Job Purpose

To ensure continuous and safe plant operations by carrying out effective preventive maintenance and optimizing cost by reducing the breakdown hours and power consumption through optimum utilization of machines.

Job Context & Major Challenges

Job Context

Bagheri cement works was acquired by UltraTech Cement Limited on 29.06.2017.Initially conceptualized by M/S Jairpakash Associates Limited in 2004 in a total area of 24.51 Ha at Village Bagheri, Tehsil Nalagarh, Distt Solan (HP), the plant is strategized to feed OPC and PPC to the nearby market of Punjab, Haryana, Jammu & Kashmir and Himachal Pradesh.

Bagheri plant has state of art plant and machinery which helps it to maintain good performance record since commissioning. Good market demand makes it even more challenging for the Technical team to ensure continuous availability of Plant for achieving the Production and Despatch targets.

Job Challenges: The position is of PF Mechanical who will be responsible for Operation and Maintenance of various sections of the Plant. Preparations of preventive maintenance schedules and its compliance, quick resolutions of daily operation problems and reduction of breakdown hours are key responsibilities of the position. The other challenges of the position are:

• To ensure minimum breakdown by proper maintenance planning and scheduling to ensure maximum availability of plant.
• To reduce the inventory cost by proper inventory management and timely projection of requirement.
• To rationalize the manpower as per UTCL requirement and employee engagements to achieve organizational goals.
• To reduce the power consumption by efficient and optimized operation of various equipment’s.
• To ensure 100% implementation of Safety standards.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Operation and Maintenance of Plant 1. Preparation of Preventive Mainteancne Schedule.

• Adherence to the preventive maintenance schedule.
• Timely and correct projection of spare requirement as per their respective lead time.
• Follow up from Stores.
• Daily Manpower distribution as per plant requirement.
• Ensuring proper housekeeping of area and cleaning of machines.
• Projecting timely maintenance requirements.
• Continuous monitoring of machines and their operational parameters through periodic inspection.
• Coordination with AMC & OEM vendors for monitoring the health of critical equipment’s and their timely services.
• Coordination with different department for daily plant activities.
• Preparation of MIS and management reports.

KRA2 Reduction in operational cost 1. Critical spare review and assessment to procure the spare on time.

• Development the substitute spares against OEM Spares to reduce the spare cost at same quality spares as OEM standard.
• To reduce power consumption by optimum utilisation of equipment’s.
• To reduce breakdown hours by proper planning and maintenance.

KRA3 Statutory Compliance 1. Timely raising of PR for periodical examination of Tool and Tackles.

• To ensure Periodical Examination of Lifting Tools & Tackles as per statutory norms.
• To record the examination reports for audit reference.

KRA4 Safety 1. Preparation of one day prior DJA.

• Preparation of HIRA for all jobs.
• Ensuring PTW, SWP compliance
• Ensuring proper resource planning and implementation for 100% adherence to safety standards.
• Overlooking working of contractor’s workmen to ensure safe working environment.
• Imparting safety training to co-workers and contractual workers.
• Maintaining proper record of Safety documents for audit purpose.