PF Mechanical (Packing Plant)

Aditya Birla Group; Solan District; On-site; INR 600,000 - 800,000; Full time

Job summary

Aditya Birla Group seeks a PF Mechanical (Packing Plant) professional for its Himachal Pradesh facility. The role focuses on continuous and safe plant operations through effective preventive maintenance and optimization of breakdown hours and energy use.

Primary duties include preparing maintenance schedules, monitoring equipment, coordinating with vendors, and driving safety and efficiency across the plant to meet production and despatch targets.

Responsibilities

• Prepare preventive maintenance schedules and ensure adherence.
• Monitor plant equipment and operational parameters during production.
• Coordinate with AMC & OEM vendors for maintenance and health checks.
• Analyze and report on maintenance performance and downtime to drive improvements.
• Implement safety procedures and ensure compliance with PTW and SWP.

Job description

At the Aditya Birla Group, our Corporate Vision is aligned and intricately woven with our People Vision.

PF Mechanical (Packing Plant)

Location : India Himachal Pradesh Village Tikari (Pandiyana)

Organization : Cement

Job Description:

Job Purpose

To ensure continuous and safe plant operations by carrying out effective preventive maintenance and optimizing cost by reducing the breakdown hours and power consumption through optimum utilization of machines.

Job Context:
Bagheri cement works was acquired by UltraTech Cement Limited on 29.06.2017.Initially conceptualized by M/S Jairpakash Associates Limited in 2004 in a total area of 24.51 Ha at Village Bagheri, Tehsil Nalagarh, Distt Solan (HP), the plant is strategized to feed OPC and PPC to the nearby market of Punjab, Haryana, Jammu & Kashmir and Himachal Pradesh.
Bagheri plant has state of art plant and machinery which helps it to maintain good performance record since commissioning. Good market demand makes it even more challenging for the Technical team to ensure continuous availability of Plant for achieving the Production and Despatch targets.
Job Challenges:The position is of PF Mechanical who will be responsible for Operation and Maintenance of various sections of the Plant. Preparations of preventive maintenance schedules and its compliance, quick resolutions of daily operation problems and reduction of breakdown hours are key responsibilities of the position. The other challenges of the position are:
1) To ensure minimum breakdown by proper maintenance planning and scheduling to ensure maximum availability of plant.
2) To reduce the inventory cost by proper inventory management and timely projection of requirement.
3) To rationalize the manpower as per UTCL requirement and employee engagements to achieve organizational goals.
4) To reduce the power consumption by efficient and optimized operation of various equipment’s.
5) To ensure 100% implementation of Safety standards.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Operation and Maintenance of Plant 1. Preparation of Preventive Mainteancne Schedule.
2. Adherence to the preventive maintenance schedule.
3. Timely and correct projection of spare requirement as per their respective lead time.
4. Follow up from Stores.
5. Daily Manpower distribution as per plant requirement.
6. Ensuring proper housekeeping of area and cleaning of machines.
7. Projecting timely maintenance requirements.
8. Continuous monitoring of machines and their operational parameters through periodic inspection.
9. Coordination with AMC & OEM vendors for monitoring the health of critical equipment’s and their timely services.
10. Coordination with different department for daily plant activities.
11. Preparation of MIS and management reports.

KRA2 Reduction in operational cost 1. Critical spare review and assessment to procure the spare on time.
2. Development the substitute spares against OEM Spares to reduce the spare cost at same quality spares as OEM standard.
3. To reduce power consumption by optimum utilisation of equipment’s.
4. To reduce breakdown hours by proper planning and maintenance.

KRA3 Statutory Compliance 1. Timely raising of PR for periodical examination of Tool and Tackles.
2. To ensure Periodical Examination of Lifting Tools & Tackles as per statutory norms.
3. To record the examination reports for audit reference.

KRA4 Safety 1. Preparation of one day prior DJA.
2. Preparation of HIRA for all jobs.
3. Ensuring PTW, SWP compliance
4. Ensuring proper resource planning and implementation for 100% adherence to safety standards.
5. Overlooking working of contractor’s workmen to ensure safe working environment.
6. Imparting safety training to co-workers and contractual workers.
7. Maintaining proper record of Safety documents for audit purpose.

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