PF Mechanical

Aditya Birla Group; Madhya Pradesh; Presencial; INR 1 100 000 - 1 800 000; Tempo integral

Resumo da oferta

UltraTech Cement in Madhya Pradesh seeks a seasoned Mechanical Maintenance Lead for its underground coal mine at Bicharpur to optimize equipment availability, reliability and safety under DGMS and CMR 2017 guidelines.

You will plan preventive maintenance, coordinate with MDO/FMC, manage installation and breakdown responses, drive cost control, and ensure regulatory compliance while delivering on production targets.

Responsabilidades

• Provide inputs for planning and budgeting for mechanical maintenance, repairs and upgrades.
• Track expenses and maintain records for regular submission.
• Prepare monthly maintenance plans for mechanical equipment ensuring reliability and longevity of coal mining assets.
• Coordinate with MDO and FMC holder to ensure execution of preventive maintenance activities and conduct inspections.
• Implement CBM programs and conduct root cause failure analysis to minimize downtime.
• Identify causes of failures via historical data and propose solutions with SH - Electrical and Mechanical.
• Develop detailed project plans for mechanical installation activities with milestones and timelines.
• Coordinate procurement, supervise material management, and ensure on-site availability of required materials.
• Establish quality control to ensure installations meet CMR 2017 standards and maintain documentation.
• Monitor project progress, address delays, and resolve technical issues during installation.
• Maintain installation-related documentation including drawings, schematics and manuals.
• Develop emergency response plans, assess breakdowns immediately, mobilize resources and conduct post-breakdown analyses.
• Prepare purchase requisitions and technical evaluations for mechanical equipment for procurement.
• Ensure safety and DGMS compliance, maintain SOPs, and keep records per CMR-2017 requirements.
• Identify opportunities for improvements, perform CAPA for deviations, and support cost-control initiatives.

Descrição da oferta de emprego

00141340
To provide specialized mechanical expertise and leadership in managing and maintaining machinery within the underground coal mine, optimizing their performance, timely availability, reliability, and safety while adhering to compliance standards as per provisions of the Act and of regulations and orders made thereunder with the coordination of MDO and FMC holder as per Reg-54 and Reg- 32 of CMR-2017 and as per DGMS permission.

The Bicharpur coal mine unit is an integral part of UltraTech Cement's strategic diversification efforts. The acquisition of the Bicharpur Coal Block represents a significant shift in the company's operational strategy, as it moves beyond traditional practices to secure a reliable source of high-quality coal. The Bicharpur Coal Mine has a production capacity of 0.75 million metric tons per annum. The coal mine unit plays a critical role in optimizing coal operations to achieve annual production targets, ensuring efficient resource utilization for UltraTech Cement's various cement plants in Madhya Pradesh. The unit operates in a complex regulatory environment, where adherence to statutory requirements is paramount. This includes managing legal proceedings, obtaining necessary clearances, and ensuring compliance with governmental regulations at both central and state levels. Mining operations, particularly those involving underground mining, can have significant environmental consequences. The unit ensures to meet stringent environmental compliance standards and engages in careful planning and execution to mitigate the environmental impact of mining activities.

Major Challenges

• Maintaining the availability and reliability of equipment, particularly in challenging mining conditions such as high humidity and dust
• Creating awareness of mechanical systems and regularly updating workers, officials and competent persons especially in the area of standard of preventive and condition-based maintenance in every equipment and system as per the UTCL standards including SOP / COP as per the provisions of CMR 2017.

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Planning & Budgeting

• Provide inputs to prepare for planning and budgeting for Mechanical maintenance, repairs, and upgrade.
• Track expenses and maintain a record and submit on a regular basis.

KRA2 Planning and Implementing Preventive Maintenance

• Prepare monthly maintenance plan for mechanical equipment’s for ensuring the reliability and longevity of coal mining equipment, encompassing conveyor systems, pumps, continuous miner package, HEMM and cranes, MUV and ventilation systems
• Co-ordinate with MDO and FMC holder to ensure execution of daily, weekly, fortnightly, and monthly preventive maintenance activities. Conduct regular inspections and audits to assess effectiveness of the maintenance activities
• Implement timely CBM programs and ensure timely intervention and maintenance, thereby minimizing downtime and preventing major failures.
• Evaluate potential failure modes of critical equipment (as per FMEA) in a systematic manner, assessing their severity, likelihood of occurrence, and detectability. Prioritize critical failure modes with the highest impact on safety, production, and maintenance costs.
• Identify and address predominant causes of failures by analyzing historical data and conducting root cause failure analysis and propose alternative solutions to SH - Electrical and Mechanical.

KRA3 Timely completion of Installation Projects

• Develop a detailed project plan that includes all mechanical installation activities, milestones, and timelines. Create a comprehensive project schedule, outlining tasks, dependencies, and deadlines.
• Identify the required manpower, equipment, and materials for electrical installations. Co-ordinate with MDO and FMC holder to ensure that the necessary resources are allocated and available as per the project schedule.
• Co-ordinate with procurement teams to procure mechanical components, parts, and equipment.
• Supervise material management, ensuring that all required materials are on-site as per the project plan.
• Establish quality control measures to ensure that mechanical installations meet industry standards and specifications as per CMR 2017. Conduct inspections and quality checks at various stages of the installation process.
• Monitor project progress on a continuous basis against the schedule. Identify any delays or bottlenecks and take corrective actions as necessary. Address and resolve any technical issues or challenges that arise during the installation process.
• Ensure all installation-related documentation, including drawings, schematics, and manuals, are maintained and up to date. Keep detailed records of project activities, expenditures, and equipment specifications.

KRA4 Timely response to Breakdowns

• Develop and maintain an emergency response plan that outlines procedures for addressing breakdowns and emergencies promptly.
• Assess the nature and extent of the breakdown on an immediate basis as and when it occurs, including its impact on operations, safety, and production.
• Mobilize quickly the necessary resources, including personnel, tools, spare parts, and equipment, to address the breakdown.
• Conduct preliminary root cause failure analysis to identify the underlying reasons for the breakdown. After the breakdown is resolved, conduct a comprehensive post-breakdown analysis to understand the root causes fully.
• Ensure that all activities related to the breakdown response are well-documented. This includes recording details of the breakdown, repair procedures, parts used, and any modifications made.

KRA5 Vendor Management / Procurement

• Prepare purchase requisitions related to Mechanical equipment, critical spares on a regular basis for the procurement process and submit to SH - Electrical and Mechanical for review
• Prepare the technical evaluation statement for Mechanical equipment's and submit to SH- Electrical and Mechanical for review and further processing and procurement
• Conduct the quality inspection and prepare the report for the Mechanical equipment's and submit the same to SH - Electrical and Mechanical for review and guidance
• Verify the executed job quantity and quality of vendors and highlight deviations if any for further processing of bills.

KRA6 Safety and Compliance

• Maintain awareness of safety and all compliance regulations in line with DGMS
• Liase with DGMS and state board for regulatory and statutory compliances, preparation of mechanical drawings, application and documentation as and when required under the guidance of SH - Electrical and Mechanical
• Monitor and ensure all work practices are carried out in compliance to safety regulations and all other regulations mandated by DGMS
• Sensitize operations / workmen on safety and all other important compliances to avoid any risk of non-compliance
• Implement and enforce Standard Operating Procedures (SOPs) for operators, maintenance personnel, and workers during all activities, including equipment installation and daily operations.
• Maintain records, registers and plans as per the provisions of CMR - 2017 and other government bodies in consultation with MDO and FMC holders
• Advise and assist the Unit Head in installation of equipment and ensure it as per safety aspects related to radioactive sources as per AERB (Atomic Energy Regulatory Board).

KRA7 Continuous Improvements

• Assess the role of human factors in maintenance, including training, skill development, and adherence to safety protocols.
• Examine the reliability of machinery and equipment, including performance, maintenance history, and condition. Identify opportunities for equipment upgrades or replacements.
• Review the quality and availability of materials, spare parts, and consumables required for maintenance activities.
• Analyze and improve maintenance procedures, methodologies, and workflows. Propose improvements in work order systems and maintenance processes for improving efficiency and effectiveness
• Assist the SH Electrical and Mechanical in identifying areas for improvement and participate in process optimization efforts
• Perform root cause failure analysis for any deviations observed
• Implement CAPA for all deviations.

KRA8 Cost control and Improvement project

• Minimize of waste of material, manpower and ensure time management.
• Ensure system availability.