Operator / Assistant Operator - Inspection & Rewinding Machine

SB-Constantia; Puducherry; On-site; INR 180,000 - 240,000; Full time

Job summary

SB-Constantia in Puducherry invites an attentive Inspector to operate inspection and rewinding machines, following the production plan and job specifications. You will interpret job cards, standards and approved samples to ensure quality.

You will inspect printed films, laminates and related materials for visual and functional defects, set machine parameters, mark defects, and maintain detailed inspection reports and production records.

Responsibilities

• Operate inspection and rewinding machines as per production plan and job specifications.
• Understand job cards, inspection standards, customer specifications and approved quality samples.
• Inspect printed films and laminated materials for visual and functional defects.
• Set inspection machine parameters such as speed, tension, winding pressure and web alignment.
• Identify and segregate defective material during inspection.
• Check for printing defects such as: Colour variation, Misregistration, Missing print, Ink smudging, Streaks and spots, Pinholes and scratches.
• Check lamination defects such as: Bubbles, Wrinkles, Delamination, Tunnelling, Adhesive marks, Foreign particles.
• Check film and laminate defects such as: Gauge variation, Holes, Contamination, Edge damage, Surface scratches.
• Ensure accurate defect marking, defect removal and rejection segregation as per approved procedures.
• Maintain proper roll length, winding tightness and roll appearance.
• Ensure correct splicing and joint identification.
• Verify finished roll width, length, direction of winding and roll identification.
• Maintain inspection reports, rejection records and production documentation.
• Minimise inspection wastage and maintain productivity.
• Coordinate with Quality and Production teams regarding major quality abnormalities.

Job description

1. Operate inspection and rewinding machines as per production plan and job specifications.
2. Understand job cards, inspection standards, customer specifications and approved quality samples.
3. Inspect printed films and laminated materials for visual and functional defects.
4. Set inspection machine parameters such as speed, tension, winding pressure and web alignment.
5. Identify and segregate defective material during inspection.
6. Check for printing defects such as:
   • Colour variation
   • Misregistration
   • Missing print
   • Ink smudging
   • Streaks and spots
   • Pinholes and scratches
7. Check lamination defects such as:
   • Bubbles
   • Wrinkles
   • Delamination
   • Tunnelling
   • Adhesive marks
   • Foreign particles
8. Check film and laminate defects such as:
   • Gauge variation
   • Holes
   • Contamination
   • Edge damage
   • Surface scratches
9. Ensure accurate defect marking, defect removal and rejection segregation as per approved procedures.
10. Maintain proper roll length, winding tightness and roll appearance.
11. Ensure correct splicing and joint identification.
12. Verify finished roll width, length, direction of winding and roll identification.
13. Maintain inspection reports, rejection records and production documentation.
14. Minimise inspection wastage and maintain productivity.
15. Coordinate with Quality and Production teams regarding major quality abnormalities.