Mfg Process Improv Assoc Leader

PepsiCo; Chhata; On-site; INR 2,500,000 - 4,200,000; Full time

Job summary

PepsiCo is seeking a seasoned professional to lead Manufacturing Excellence under the TPM umbrella in our plant. You will drive TPM culture, enable end-to-end productivity, and coordinate with region LSS and Excellence leads to replicate best practices across the plant.

The role requires 8+ years in processes with TPM experience of 5+ years in a manufacturing setup, along with strong analytical, presentation, and communication skills to mentor teams and drive continuous improvement.

Qualifications

• Engineering degree from a Tier-A institute with strong process orientation.
• Analytical skills and ability to lead people in a manufacturing setting.
• Strong presentation and communication capabilities; persuasive and influencing abilities.

Responsibilities

• Lead TPM implementation and drive Operational Excellence in the plant.
• Develop and standardize TPM formats; plan policy and target setting.
• Organize plant project teams and coordinate Steering committee meetings.
• Promote 5S and drive shop floor engagement; develop training modules.

Skills

Analytical skills

Process orientation

Strong presentation

Communication skills

Persuasive and influencing

Shopfloor engagement

Education

Engineering degree (Tier-A institute)

Job description

Job Description:

Overview

• Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class efficiencies.
• Drive TPM culture .
• Act as facilitator for TPM activities .
• Drive lean manufacturing concept in factory
• Driving End2End productivity targets of factory by partnering with all functions
• Managing plant led productivity projects in Power Steering with scheduled frequency
• Deliver at least 1 Green Belt Six Sigma projects every year
• Mentor KL/GB projects
• Design and Lead Quarterly Manf. Excellence Engagement Programs.
• Engage with Region LSS and Manf. Excellence Leads and drive horizontal replication of BPTs
• Development/consolidations of plant Presentations
• Reduction of Scheduled and unscheduled downtimes as per AOP by partnering with respective functions such as ENG, Manufacturing
• Unlocking solutions to achieve plant P2P targets

Responsibilities

OPERATIONAL EXCELLENCE:

• TPM Implementation in the plant
  • Prepare Master plan for TPM implementation
  • Develop and standardize the TPM formats for FLI
  • Plan basic policy & target setting
  • Organize the Plant Project teams
  • Attend and coordinate the Steering committee meetings
  • Work out plan to promote individual pillar
  • Set targets for individual circle linked to pillar target
  • Develop the JH circles for plant
  • Support JH circles to meet the JH Master Plan
• Establish Loss Monitoring system to set up plant benchmark based on key indices of PQCDSM
  • Identify Losses based on 16 losses & Prepare PQCDSM targets for Plant
  • Establish loss data monitoring system in plant
  • Regular feedback to all pillar on targets vs. actual
• Facilitate 5S activity in the plant
  • Implement 5S in Packaging & Process
  • Implement 5S in Process & Packaging
  • Regular audit and feedback to all circles
  • Internalizing the circle culture
• Develop Training modules and promotion material on
  • 5S
  • JH Step 1,2,3
  • Why- Why Analysis
• Shop Floor Engagement:
• Training of new joinees
• Providing timely feedback to employees on the performance reviews
• Counselling of employees
• On the job training for enabling multiskilling.

Qualifications

• Any Engineering Graduate from Tier- A engineering institute with min 8 years experience into processes and leading the people; (Mech., Electrical, Electronics, Industrial, Instrumentation)
• Should have TPM experience of Min 5 years with a system process driven organization; only from Manufacturing set-up
• Analytical skills
• Process orientation
• Strong Presentation and communication skills
• Strong persuasive and influencing ability;
• Strong connect with Shopfloor teams

Requirements: