MES Engineer

United Consulting Hub, Inc.; Hyderabad; On-site; INR 1,200,000 - 1,900,000; Full time

Job summary

United Consulting Hub, Inc. is seeking an experienced MES Engineer to lead the design, configuration, and integration of MES in regulated manufacturing environments.

The role focuses on PAS-X or Werum PAS-X and Rockwell platforms, with emphasis on GMP compliance and data integrity. You will configure MBRs/EBRs, implement ISA-88/95 compliant workflows, and collaborate with Quality Assurance, Engineering, IT, and Manufacturing teams.

Qualifications

• Experience configuring or supporting MES platforms in regulated manufacturing environments.
• Experience with MES-to-PLC/SCADA integration and SQL-based data handling.
• Strong troubleshooting, analytical, documentation, and communication skills.

Responsibilities

• Design, configure, and implement MES to digitize manufacturing processes.
• Integrate MES with PLCs/SCADA and enterprise systems using OPC UA/DA and MQTT.
• Develop operator prompts, electronic signatures, and dynamic workflows.
• Support validation activities such as IQ/OQ/PAT and FAT/SAT as applicable.
• Maintain system documentation and change-control records.

Skills

MES Platforms

Rockwell Automation

SQL databases

OPC Protocols

ISA-88/ISA-95

Electronic signatures

GMP/Data integrity

Education

Bachelor's degree in a related technical field

Tools

Siemens Opcenter

Werum PAS-X

Rockwell FactoryTalk Batch

FactoryTalk View SE

Job description

We are seeking an experienced MES Engineer to support the design, configuration, implementation, and integration of Manufacturing Execution Systems (MES) in pharmaceutical or regulated manufacturing environments. The ideal candidate will have hands‑on experience with PAS-X, Rockwell FactoryTalk Batch, FactoryTalk View SE, Rockwell PLCs, and SQL databases.

Key Responsibilities

• Author, configure, and maintain Master Batch Records (MBRs) and Electronic Batch Records (EBRs) to digitize paper‑based manufacturing processes.
• Configure and implement MES workflows to support pharmaceutical manufacturing operations in compliance with GMP and data integrity requirements.
• Integrate MES platforms with PLCs, SCADA, and other manufacturing systems using OPC UA/DA, MQTT, and related communication protocols.
• Develop and configure operator prompts, electronic signatures, dynamic workflows, and formula‑driven parameters.
• Implement in‑process checks, exception handling, and real‑time alarm management to ensure safe and compliant manufacturing operations.
• Configure backend logic to trigger automated system actions, operator notifications, and exception workflows.
• Work with SQL databases to query, validate, troubleshoot, and manage manufacturing‑related data.
• Support the integration of MES with automation systems, equipment, and enterprise applications.
• Troubleshoot MES configuration, communication, and system integration issues.
• Participate in system testing, including FAT, SAT, IQ/OQ, and validation activities, as applicable.
• Collaborate with Manufacturing, Quality Assurance, Engineering, Automation, and IT teams to resolve technical issues and improve manufacturing processes.
• Maintain system documentation, configuration specifications, and change‑control records in accordance with applicable procedures.

Required Technical Skills

• MES Platforms: Siemens Opcenter Execution Pharma (formerly SIMATIC IT eBR/PAS-X, where applicable) or Werum PAS-X.
• Rockwell Automation: FactoryTalk Batch, FactoryTalk View SE, and Rockwell PLCs.
• Database: SQL and relational database management systems (RDBMS).
• Communication Protocols: OPC UA, OPC DA, MQTT, and industrial communication interfaces.
• Manufacturing Standards: ISA‑88 batch control architecture and ISA‑95 enterprise‑to‑control system integration.
• Knowledge of electronic batch records, master batch records, electronic signatures, alarm management, and exception handling.
• Understanding of pharmaceutical GMP, data integrity, and computerized system validation.

Education and Experience

• Bachelor's degree in Chemical Engineering, Biomedical Engineering, Chemistry, Biology, Computer Science, or a related technical field; equivalent relevant education and experience may be considered.
• Hands‑on experience configuring or supporting MES platforms in pharmaceutical, biotechnology, life sciences, or other regulated manufacturing environments.
• Practical experience with MES‑to‑PLC/SCADA integration and SQL‑based data handling.
• Strong troubleshooting, analytical, documentation, and communication skills.

Preferred Qualifications

• Experience with pharmaceutical manufacturing processes and electronic batch record implementation.
• Familiarity with GAMP 5, 21 CFR Part 11, and electronic record and signature compliance requirements.
• Experience with system integration testing, commissioning, validation, and production support.
• Ability to work collaboratively with cross‑functional teams in a GMP‑regulated environment.