Mechanical Engineer - Bharuch Gujarat

Capital Placement Services Gurgaon; Bharuch District; On-site; INR 800,000 - 1,300,000; Full time

Job summary

Capital Placement Services Gurgaon is seeking a Mechanical Engineer with 5+ years of maintenance experience in chemical/agro-chemical industries. You will read P&IDs, manage rotating/static equipment, and lead shutdowns with cross-functional teams.

Responsibilities include PM/PdM, spare parts management, contractor supervision, and safety/compliance. Strong drawing interpretation and code knowledge are required for reliability improvements.

Qualifications

• Bachelor's degree in mechanical engineering is required.
• Experience with rotating and static equipment maintenance.
• Ability to read P&ID, isometrics and drawings.
• Proficient in vibration analysis, PdM and RCA.
• Knowledge of ASME, API, TEMA, ASTM standards preferred.

Responsibilities

• Plan, execute and monitor preventive maintenance schedules.
• Carry out predictive maintenance using vibration and thermography.
• Attend breakdowns and minimize downtime.
• Maintain maintenance history and logs.
• Improve reliability of reactors, pumps, tanks and vessels.
• Prepare shutdown schedules and allocate manpower.
• Procure spare parts and manage inventory levels.
• Supervise contractors and ensure safety compliance.
• Coordinate with Production, Instrumentation, Electrical and Safety.
• Ensure PTW compliance and conduct JSA and LOTO.
• Document maintenance procedures and technical specs.
• Control costs and seek continuous improvements.
• Participate in Kaizen and energy-saving initiatives.

Skills

Rotating Equipment Maintenance

Static Equipment Maintenance

Pump Alignment

Laser Alignment

Mechanical Seal Maintenance

Bearing Maintenance

Lubrication Management

Pipe Stress Basics

Welding & Fabrication

Hydraulic Systems

Pneumatic Systems

Root Cause Analysis (RCA)

SAP PM / CMMS

AutoCAD (basic)

MS Office - Excel, Word, Paint

Education

Bachelor's Degree in Mechanical Engineering (B.E./B.Tech)

Tools

AutoCAD (basic)

MS Office

Job description

Position: Mechanical Engineer

Work Experience: 5+ years as a Maintenance Engineer in Chemical/Agro-Chem only

Other Industries Candidate Do not apply

Mandatory Requirement

Must have minimum 5+ years of experience in Chemical (Preferably Agro Chemical). No other industry preferred.

Excellent understanding of drawings: Isometric, Structure Drawings, P&ID, Civil drawings

Excellent understanding of Static (Tanks, Vessels, Reactors, Column, HE, etc) & Rotary (Centrifugal Pump, Vacuum Pump, etc) Equipment.

Knowledge of Lifting / Shifting / Erection of Equipments

Knowledge of Pumps, Valves. Types & classification. Able to read Pump graphs.

Knowledge of International/National standards, ASME, ASTM, API, TEMA, ANSI etc.

Basic knowledge of Civil, Electrical, Instrument.

Must have ownership mindset.

1. Maintenance Management

Plan, execute, and monitor Preventive Maintenance (PM) schedules.

Carry out Predictive Maintenance (PdM) activities including vibration analysis, thermography, and condition monitoring.

Attend breakdowns and restore equipment within minimum downtime.

Maintain history records of equipment maintenance.

2. Equipment Reliability

Responsible for improving reliability and maintenance of GLR, SS reactor, Centrifugal Pumps, Mag Drive pumps, Blowers, Positive Displacement Pumps, Storage tanks, vacuum Pumps, Mechanical Seal replacement, Gearbox, ANFD, Hydraulic Systems, Heat Exhangers, etc.

3. Shutdown Planning

Prepare shutdown schedules.

Estimate manpower requirements.

Arrange spare parts and consumables.

Coordinate with Production, Instrumentation, Electrical, Civil and Safety departments.

Ensure shutdown completion within planned duration.

4. Spare Parts Management

Identify critical spares.

Maintain minimum inventory levels.

Prepare technical specifications.

Verify material quality during receipt.

Coordinate procurement activities.

Optimize inventory without affecting reliability.

5. Contractor Management

Supervise maintenance contractors.

Verify work quality.

Ensure compliance with plant safety rules.

Certify work completion.

Evaluate contractor performance.

6. Safety Responsibilities

Ensure compliance with Permit to Work (PTW) system.

Conduct Job Safety Analysis (JSA).

Follow Lockout-Tagout (LOTO) procedures.

Ensure use of appropriate PPE.

Participate in safety audits.

Identify and eliminate unsafe conditions.

Report incidents and near misses.

Support Process Safety Management (PSM) initiatives.

7. Statutory Compliance

Ensure compliance with applicable regulations and standards, including:

Factory Safety Rules

Pressure Vessel Inspection Requirements

PESO Guidelines (where applicable)

Plant Engineering Standards

8. Documentation

Maintain:

Maintenance History

Breakdown Reports

PM Checklists

Equipment Logbooks

Inspection Reports

Shutdown Reports

Calibration Records (mechanical)

Spare Parts Records

Maintenance SOPs

Equipment Drawings

Technical Manuals

11. Cost Control

Monitor maintenance expenditure.

Reduce maintenance costs without compromising safety.

Improve equipment life.

Minimize spare consumption.

Optimize contractor costs.

12. Continuous Improvement

Participate in Kaizen activities.

Implement 5S practices.

Identify energy-saving opportunities.

Recommend plant modifications.

Improve equipment efficiency.

Participate in CAPEX projects.

13. Cross-functional Coordination

Coordinate with Production, Safety, Electrical, Instrumentation, Civil, Utility, Purchase, stores, QC Department & External vendors

Required Qualifications

Bachelor's Degree in Mechanical Engineering (B.E./B.Tech)

Technical Skills

Rotating Equipment Maintenance

Static Equipment Maintenance

Pump Alignment

Laser Alignment

Mechanical Seal Maintenance

Bearing Maintenance

Lubrication Management

Pipe Stress Basics

Welding & Fabrication

Hydraulic Systems

Pneumatic Systems

Root Cause Analysis (RCA)

SAP PM / CMMS

AutoCAD (basic)

MS Office- Excel, Word, Paint

Behavioural Competencies

Positive approach, Problem Solving, Analytical Thinking, Leadership, Decision Making, Communication Skills, Teamwork, Planning & Organizing, Time Management, Accountability, Continuous Learning, Safety Mindset, Adaptability.

Working Conditions

Rotational shifts as per plant requirements.

Availability during emergencies and plant shutdowns.

Work in process areas, utilities, and maintenance workshops.

Exposure to outdoor environments, noise, heat, and chemicals while using prescribed PPE.