Mechanical Design Engineer - UAV

Hansa Aerospace India Private Limited; Bengaluru; On-site; INR 700,000 - 1,200,000; Full time

Benefits offered by this job

Health insurance

Paid time off and holidays

Opportunities for professional development

Job summary

Hansa Aerospace India Private Limited is seeking a Senior Mechanical Design Engineer in Bengaluru. This position involves leading the structural development of high-performance UAVs, utilizing SolidWorks for detailed design work.

The ideal candidate should have a Bachelor's or Master's degree in mechanical or aerospace engineering and at least 4 years of experience in aerospace structural design. The role offers a competitive salary, health insurance, and opportunities for professional growth.

Qualifications

• Minimum of 4 years of experience specifically focused on Unmanned Aerial Systems (UAS) or aerospace structural design.
• Proven experience with aerospace‑grade composites and lightweight alloys.

Responsibilities

• Develop and optimize composite airframe architectures for high rigidity and low drag.
• Engineer vibration‑isolated mounting solutions for high‑displacement piston engines.
• Design internal layouts for high‑mass payloads and fuel systems.
• Design cooling solutions for internal combustion systems to meet environmental standards.

Skills

Design for Manufacturability (DFM)

CAD (Computer‑Aided Design)

Finite Element Analysis (FEA)

Composite Material Fabrication

3D Modeling and Simulation

SolidWorks

3D Printing and Additive Manufacturing

Education

Bachelor's or master's degree in mechanical engineering or Aerospace Engineering

Tools

SolidWorks

FEA tools

Job description

We are seeking a Senior Mechanical Design Engineer - UAV to lead the structural development and systems integration for high-performance, long-range autonomous platforms. This role focuses on the design of mid‑to‑high MTOW fixed‑wing aircraft capable of operating in extreme dynamic environments. You will be responsible for the full mechanical lifecycle, utilizing SolidWorks for advanced surfacing, assembly management, and structural validation.

Key Responsibilities

• Develop and optimize composite airframe architectures (e.g., delta‑wing configurations) to balance high structural rigidity with low drag.
• Design and validate structural reinforcements capable of withstanding high‑acceleration, rail‑based deployment systems.
• Engineer vibration‑isolated mounting solutions for high‑displacement piston engines to ensure minimal mechanical noise transfer to sensitive avionics.
• Design internal layouts for high‑mass payloads and large‑volume fuel systems while maintaining strict center‑of‑gravity (CoG) constraints.
• Design cooling solutions for internal combustion systems and ensure all mechanical interfaces meet MIL‑STD‑810G environmental standards, specifically regarding water‑sealing and corrosion resistance.

Technical Requirements

• Expert proficiency in SolidWorks, with a focus on advanced surfacing and large assembly management.
• Proven experience with aerospace‑grade composites (CFRP/GFRP) and lightweight alloys.
• Working knowledge of DO‑160 and MIL‑STD‑810G for airborne hardware qualification.
• Ability to utilize FEA tools to validate structural integrity against high‑G ignition and cruise loads.

Qualifications

• Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or related fields.
• A minimum of 4 years specifically focused on Unmanned Aerial Systems (UAS) or aerospace structural design.

Personal Attributes

• Self‑starter with a strong sense of initiative.
• Collaborative team player who enjoys working in a dynamic environment.
• Detail‑oriented and able to manage multiple projects simultaneously.
• Passion for drones and unmanned aerial technology.

Working Conditions

• This is a full‑time position based in Bangalore that may require occasional evening or weekend work.
• May require travel to customer sites or other company locations.

Salary and Benefits

• Competitive salary based on experience and qualifications.
• Health insurance.
• Paid time off and holidays.
• Opportunities for professional development and growth.

Required Skills

• Design for Manufacturability (DFM)
• CAD (Computer‑Aided Design)
• Finite Element Analysis (FEA)
• Composite Material Fabrication
• 3D Modeling and Simulation
• solidworks
• 3D Printing and Additive Manufacturing