UAV Design & Analysis Engineer

BharatRohan Airborne Innovations Private Limited; Gurgaon; On-site; INR 600,000 - 900,000; Full time

Job summary

BharatRohan Airborne Innovations Private Limited. is seeking a motivated UAV Design & Analysis Engineer to design, analyze, and optimize air frames for fixed-wing, multi-rotor, and VTOL platforms.

You will perform CFD and FEA, create CAD models and drawings, ensure GD&T compliance, and collaborate with manufacturing to move concepts to prototypes and field deployment. The role also involves hands-on testing, rigorous documentation, and sustained focus on weight, strength and durability to

Qualifications

• Minimum 1 year of experience in UAV design or related fields.
• Experience on UAV/drone/aerospace or automotive design projects preferred.
• Strong CAD, aerodynamics, and structural analysis skills.

Responsibilities

• Design and develop UAV air frames for fixed-wing, multi-rotor, and VTOL.
• Create and maintain 3D CAD models and drawings.
• Perform CFD and FEA to optimize designs.
• Apply GD&T and ISO/ASME standards in product development.
• Coordinate with manufacturing and assembly teams.
• Support prototype fabrication, testing, and design validation.
• Troubleshoot design issues and implement improvements.
• Select materials and processes balancing weight, strength, cost.
• Prepare technical reports and revision-controlled records.
• Contribute to R&D activities to enhance UAV performance.

Skills

CAD design

CFD analysis

DFA/DFM

FEA analysis

Aerosodynamics

GD&T

Education

Aeronautical Engineering

Mechanical Engineering

M.Tech in Aerospace Engineering

Tools

SOLIDWORKS

ANSYS

Abaqus

OpenFOAM

XFLR5

Job description

We are seeking a highly motivated UAV Design & Analysis Engineer to join our UAV team. The candidate will be responsible for the design, analysis, development, and optimization of UAV air frames and structural systems. This role involves working on fixed-wing, multi-rotor, and VTOL platforms, conducting aerodynamic and structural analysis, and supporting prototype development from concept to deployment.

The ideal candidate should possess strong skills in CAD design, aerodynamics, structural analysis, and engineering documentation, with a passion for developing innovative unmanned aerial systems.

Educational Qualifications

Preferred Qualification

• Aeronautical Engineering
• Mechanical Engineering
• M.Tech in Aerospace Engineering or related specialization is a plus.

Experience

• Minimum 1 year of experience in UAV design, aerospace engineering, mechanical design, or related fields.
• Experience working on UAV, drone, aerospace, or automotive design projects will be preferred.

Required Skills

Required Skills (Short Highlight Version)

• CFD: ANSYS Fluent / OpenFOAM / XFLR5 (airfoil & wing analysis) / SOLIDWORKS
• Aerodynamics fundamentals: lift, drag, stability, CG calculations
• UAV configurations: fixed-wing, multi-rotor, and VTOL familiarity
• GD&T and ASME/ISO drafting standards
• DFM / DFA knowledge
• FEA: ANSYS Mechanical / Abaqus / SolidWorks Simulation
• Static, modal, fatigue, and vibration analysis

Key Responsibilities

• Design and develop UAV air frames and mechanical components for fixed-wing, multi-rotor, and VTOL platforms.
• Create and maintain 3D CAD models, engineering drawings, and technical documentation.
• Perform aerodynamic analysis (CFD) and structural analysis (FEA) to optimize designs.
• Apply GD&T, ASME/ISO standards, DFM, and DFA principles in product development.
• Coordinate with design, manufacturing, and assembly teams for seamless integration.
• Support prototype fabrication, assembly, testing, and design validation activities.
• Troubleshoot design issues and implement engineering improvements.
• Select suitable materials and manufacturing processes considering weight, strength, cost, and durability.
• Prepare technical reports, design documentation, and revision-controlled records.
• Contribute to R&D activities for enhancing UAV performance and developing new solutions.

Preferred Candidate Profile

• Passion for aerospace engineering, UAV technology, and product development.
• Strong understanding of aircraft structures and aerodynamics.
• Hands-on experience in engineering design and prototype development.
• Ability to work independently and collaboratively in a fast-paced R&D environment.
• Strong attention to detail and commitment to engineering quality.
• Willingness to participate in testing, validation, and field activities when required.