Mechanical Design Engineer II

Generac Power Systems Inc.; Pune District; On-site; INR 700,000 - 1,100,000; Full time

Job summary

Generac Power Systems Inc. is seeking aMechanical Design Engineer to design and optimize mechanical test fixtures and tooling for PCBAs and full-system testing.

You will create 3D models, drawings, BOMs, and documentation, while coordinating with test software, electrical design, and manufacturing teams to ensure reliable, safe, and efficient fixture performance. Ideal candidates bring a Bachelor’s in Mechanical Engineering, strong CAD skills (SolidWorks/Creo), and hands-on experience with GD&T

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• Proficiency in 3D CAD tools (SolidWorks, Creo, or equivalent).
• Experience with tolerance analysis and GD&T.
• Familiarity with high-volume manufacturing environments and supplier management.

Responsibilities

• Design mechanical test fixtures and tooling for manufacturing test equipment supporting PCBAs, full-system EOL testing, reliability setups, and automated validation testers.
• Develop fixture architectures that prioritize reliability, repeatability, maintainability, and operator safety in high-volume production environments.
• Create detailed 3D models, 2D drawings, BOMs, and assembly documentation using CAD tools.
• Generate RFQs and manage vendor engagement for mechanical fixture fabrication, balancing cost, quality, lead time, and long-term serviceability.
• Collaborate closely with test software, electrical design, manufacturing, and technician teams to ensure fixtures meet all functional and operational requirements.
• Support prototype builds, hands-on debug, and iterative improvement of fixtures during development and production ramp phases.
• Validate fixture designs through testing, tolerance analysis, and failure mode considerations to ensure long-term durability and uptime.
• Drive design improvements to reduce changeover time, simplify maintenance, and improve ergonomics and throughput.
• Support deployment of test fixtures to manufacturing sites and contract manufacturers, including on-site support as needed.
• Maintain thorough documentation for designs, revisions, and lessons learned in alignment with internal standards and best practices.
• Identify cost reduction opportunities through design simplification, part standardization, and supplier optimization.

Skills

Mechanical design

3D CAD tools

Tolerance analysis

GD&T

High-volume manufacturing

Education

Bachelors in Mechanical Engineering

Tools

SolidWorks

Creo

CAD documentation

Job description

We are Generac, a leading energy technology company committed to powering a smarter world. Over the 60 plus years of Generac's history, we've been dedicated to energy innovation. From creating the home standby generator market category, to our current evolution into an energy technology solutions company, we continue to push new boundaries.

This role focuses on designing the mechanical test fixtures and tooling that support manufacturing test equipment across PCBAs, full-system EOL testing, reliability test setups, and automated validation systems.

Qualifications

• Bachelor's degree in Mechanical Engineering or a related field
• Proficiency in 3D CAD tools (SolidWorks, Creo, or equivalent)
• Experience with tolerance analysis and GD&T
• Familiarity with high-volume manufacturing environments and supplier management

Key Responsibilities

• Design mechanical test fixtures and tooling for manufacturing test equipment supporting PCBAs, full-system EOL testing, reliability setups, and automated validation testers
• Develop fixture architectures that prioritize reliability, repeatability, maintainability, and operator safety in high-volume production environments
• Create detailed 3D models, 2D drawings, BOMs, and assembly documentation using CAD tools
• Generate RFQs and manage vendor engagement for mechanical fixture fabrication, balancing cost, quality, lead time, and long-term serviceability
• Collaborate closely with test software, electrical design, manufacturing, and technician teams to ensure fixtures meet all functional and operational requirements
• Support prototype builds, hands-on debug, and iterative improvement of fixtures during development and production ramp phases
• Validate fixture designs through testing, tolerance analysis, and failure mode considerations to ensure long-term durability and uptime
• Drive design improvements to reduce changeover time, simplify maintenance, and improve ergonomics and throughput
• Support deployment of test fixtures to manufacturing sites and contract manufacturers, including on-site support as needed
• Maintain thorough documentation for designs, revisions, and lessons learned in alignment with internal standards and best practices
• Identify cost reduction opportunities through design simplification, part standardization, and supplier optimization

We believe power is a promise - a shared commitment to be there for others when it matters most.

For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.

Ready to Power a Smarter World with us? As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac's success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people's lives and their own.