MANUFACTURING ENGINEER (JIGS & FIXTURES)

PeopleStrong; Bengaluru; On-site; INR 900,000 - 1,300,000; Full time

Job summary

L&T Precision Engineering & Systems IC in Bengaluru requires a Manufacturing Engineer (Jigs & Fixtures) to transform fixture designs into production-ready assets. You will leverage advanced CNC/CAM techniques and rigorous project management to ensure parts are machined right first time within budget.

The role emphasizes surface treatment planning and controlling machining hours, with a focus on cost-efficiency and precision in a high-precision manufacturing environment.

Qualifications

• BE/BTech in Manufacturing, Mechanical or Production Engineering.
• 4–7 years in high-precision CNC machining and toolroom operations.
• Experience managing 'Estimate vs. Actual' machining costs.

Responsibilities

• Develop 3-axis and 5-axis CNC programs to optimize finishing.
• Plan efficient manufacturing sequences to meet specs within budget.
• Coordinate surface treatment planning and material allowances.
• Lead machining of TPU and other polymers with proper tooling.
• Monitor machining hours and drive cost-efficiency.

Skills

CNC programming

CAM software

Metrology

Cost management

ERP tracking

Education

BE/BTech in Engineering

Tools

Mastercam

NX CAM

PowerMill

CMM

Excel

Job description

MANUFACTURING ENGINEER (JIGS & FIXTURES)...

LNT/ME-/1882162

• DEIC-L&T Precision Engineering & Systems IC
• Bengaluru

Knowledge & Posting Location

CAM CMM Dimensional Metrology ERP

Bachelor of Technology (BTech)

POSITION SUMMARYThe Manufacturing Engineer is responsible for transforming high-precision fixture designs into physical assets with a focus on technical excellence and financial efficiency. This role requires a blend of advanced CNC/CAM expertise and rigorous project management to ensure parts are machined "Right First Time" within the estimated budget and hours.

CORE RESPONSIBILITIES

• 1. CNC / CAM & Process Strategy
  • High-Precision Programming:Develop 3-axis and 5-axis CNC programs using advanced CAM software, optimizing tool paths for surface finish and accuracy.
  • Manufacturing Methods:Identify the most efficient manufacturing sequence to ensure dimensions meet customer specifications (±5 to ±10 microns).
  • Surface Treatment Planning:Calculate and apply precise machining allowances to account for post-processing requirements like Hard Anodizing, ENP, or Heat Treatment.
• 2. Material Expertise & Development
  • Metallic Machining:Implement specialized cutting strategies for Stainless Steel (work-hardening prevention) and Aluminium (high-speed machining with superior surface finish).
  • Non-Metallic & Polymer Development:Lead the machining and development of TPU (Thermoplastic Polyurethane) and other engineering plastics. This includes managing material compression during clamping and selecting razor-sharp tooling to prevent "burring" or melting.
  • Distortion-Free Machining:Develop specialized workholding and stress-relieving machining sequences to prevent warping in thin-walled components.
• 3. Production Control & Cost Management
  • Machining Hour Control:Monitor and control actual machining hours against the pre-defined Estimated Man-Hours. Identify variances and implement corrective actions to prevent cost overruns.
  • Efficiency Audits:Continuously review CNC cycle times and setup procedures to align shop-floor performance with the commercial estimate.
  • Assembly Engineering:Lead the physical integration of mechanical, pneumatic, and electrical subsystems, ensuring zero interference during the final build.

TECHNICAL REQUIREMENTS

• 1. Education & Experience
  • Qualification:B.E. / B.Tech in Manufacturing, Mechanical, or Production Engineering.
  • Experience:4–7 years in high-precision CNC machining and toolroom operations.
  • Domain Expertise:Proven experience in managing "Estimate vs. Actual" machining costs for custom tooling projects.
• 2. Software & Technical Proficiency
  • CAM Mastery:Expert proficiency in Mastercam, NX CAM, or PowerMill.
  • Project Tracking:Familiarity with ERP systems or Excel-based tracking for monitoring machining hours and production milestones.
  • Metrology:Hands-on experience with CMM, 3D scanning, and high-precision manual gauging.
• 3. Specialized Knowledge
  • Material Science:Understanding of the thermal and mechanical properties of Stainless Steel, Aluminium alloys, and the elastic behaviour of TPU during machining.
  • Tooling Economics:Ability to select cutting tools that balance high-speed removal with long-term cost-efficiency.

KEY PERFORMANCE INDICATORS (KPIs)

• Labor Efficiency:Percentage variance between Estimated vs. Actual machining hours (Target: <5% variance).
• Quality Rate:Success rate of First Article Inspection (FAI) with zero rework due to machining errors or material distortion.
• Material Integrity:Zero part rejections due to improper handling of specialized materials (e.g., melting of TPU or work-hardening of SS).
• On-Time Delivery:Adherence to the production schedule for final fixture assembly.