Manufacturing engineer - Harness Assembly- Aerospace

HCLTech; Bengaluru; On-site; INR 600,000 - 900,000; Full time

Job summary

HCLTech in Bengaluru is seeking an experienced engineer to support aerospace wire harness design, installation and routing. The role focuses on developing manufacturing plans, BOMs, work instructions and as-built configurations for electrical panels and wire harnesses.

You will collaborate on installation planning in CAPP/MES, review supplier data, and assist in defining processes to meet regulatory requirements. Strong CAD skills and MES experience are essential.

Qualifications

• Bachelor's degree or equivalent required.
• Experience in aerospace wire harness design, installation and routing.
• Experience in production/manufacturing planning of electrical wire harness.
• Ability to read and interpret engineering drawings and specifications.
• Familiarity with 2D/3D harness design software.
• Experience with manufacturing execution systems (MES).

Responsibilities

• Assists in developing manufacturing plans, BOMs, work instructions and as-built configurations for electrical panels, shelves and wire harnesses.
• Creates installation plan in CAPP/MES.
• Assists in developing concepts and strategies to support business objectives.
• Reviews supplier data to ensure manufacturing requirements are met.
• Investigates and resolves manufacturing-related issues.
• Drafts and reviews processes to support regulatory requirements.
• Implements safety, FOD prevention and non-conformance procedures in wire harness manufacturing.
• Interprets wire harness design definitions and routing.

Skills

Aerospace harness design

Manufacturing planning

Reading engineering drawings

2D/3D harness design software

Problem solving

Lean principles

Education

Bachelor's degree or equivalent

Tools

Electrical Harness design software (2D/3D)

MES (Manufacturing Execution Systems)

Job description

Role & responsibilities

• Assists in developing, implementing, and maintaining various manufacturing plans, Bill of Materials, work instructions, and illustrations to define and document as-built configuration for Electrical panels, shelves and Wire Harnesses.
• Creates Installation plan in CAPP/MES.
• Assists in developing manufacturing concepts and strategies to support business objectives.
• Assists in developing and integrating suppliers, processes, materials, data, and technology to meet manufacturing and delivery requirements.
• Reviews and approves supplier data to ensure manufacturing-related requirements are met.
• Assists in developing tooling requirements based on manufacturing and engineering requirements.
• Investigates and resolves manufacturing-related issues.
• Assists in carrying out DFM and producibility studies of installation and routing of wire harness and electrical /electronic products.
• Drafts, updates, and reviews processes and procedures to support business and regulatory agency requirements.
• Assists in developing work instructions for installing wire harnesses and components in panels and other assemblies.
• Creates testing and inspection plans for wire harnesses, panels, and aircraft electrical systems for continuity and proper functioning.
• Implement the process audits for the prevailing Installation/fabrication plans and ensure they meet the defined standards.
• Assists in implementation of safety procedures, Foreign Object Debris (FOD) prevention and non-conformances issues with wire harness manufacturing.
• Identifies production inefficiencies and suggests potential improvements to product or process.
• Interprets wire harness design definitions and routing
• Assists in implementing lean principles and technologies.
• Exercises critical thinking and innovative problem solving

Basic Qualifications (Required Skills/Experience):

• Bachelors Degree or equivalent
• 2+ years of work experience in aerospace wire harness design, installation and routing,
• 4+ year of experience involved with production/manufacturing planning of electrical wire harness.
• Ability to read, understand, and interpret engineering drawings and specifications
• Knowledge of Electrical Harness design software (2D/3D)
• Demonstrated experience with manufacturing execution systems