Manufacturing Engineer - Electrical & Electronics integration

Ubifly Technologies Pvt Ltd; Chennai District; On-site; INR 1,200,000 - 2,100,000; Full time

Job summary

Ubifly Technologies Pvt Ltd is seeking a Manufacturing Engineer specialized in Electrical & Electronics integration for aerospace applications in Chennai. You will bridge design and shop floor, enabling manufacturability and robust processes for high‑voltage battery assemblies and wiring harness routing.

The role requires hands-on experience from prototype to serial production, with strong DFM/DFA, IPC/WHMA standards knowledge, and collaboration across design, quality and supply chain teams.

Qualifications

• Bachelor’s degree required in Electrical or Electronics.
• 5+ years in ME E&E integration in aerospace.
• Familiarity with IPC/WHMA standards.
• Experience with harness design and wiring.
• Proficiency with regulatory standards (IEC/UL/CE).

Responsibilities

• Support DFM/DFA during design reviews to ensure manufacturability and serviceability of complex electrical systems.
• Define wire routing strategies per safety, serviceability and standards.
• Collaborate with design, quality and supply chain to optimize build flow.
• Develop manufacturing processes for aircraft battery installation (enclosure, mounting, thermal, electrical).
• Create and validate build processes for wiring harness routing, terminations, and connectors.
• Develop SOPs, MIs, and inspection criteria; manage MBOM and process documentation.
• Provide hands-on shop floor support during prototype and serial production; troubleshoot issues in real time.

Skills

Electrical proficiency

Technical drawing fluency

Wiring harness design

Systems integration

Root cause analysis

Regulatory compliance

Electrical schematics

Education

Bachelor's degree in Electrical/Electronics

Tools

Capital

Zuken

CATIA Electrical

MS Office

Job description

Manufacturing Engineer - Electrical & Electronics integration

Dynamic Manufacturing Engineer with specialized expertise in integrating complex electrical systems and high-voltage battery assemblies for next-generation aircraft with Proven track record in bridging the gap between design and the shop floor through robust DFM/DFA strategies, IPC-compliant process development, and real-time troubleshooting. Expertise in scaling battery enclosure assembly, thermal management, and advanced wire harness routing from prototype to serial production in highly regulated aerospace environments.

Role & Responsibilities: I. Design Integration & Strategy (The "Before the Build" Phase)

Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems.

Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.

Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.

Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.

II. Process Development & Documentation

Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.

Create and validate build processes for wiring harness routing, terminations, and connector assemblies.

Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs) , and detailed inspection criteria.

Manage production data , including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.

Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.

Troubleshoot wiring and battery integration issues in real-time , implementing immediate corrective actions to maintain build schedules.

Support the creation of harness assembly boards , work instructions, and functional test procedures.

Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.

Requirements

Electrical proficiency:

Technical Drawing Fluency: Ability to read wiring harness drawings, circuit diagrams, connector views, and terminal call outs.

Component Expertise: Deep understanding of wire grades/types, terminal selection, crimp specifications, sealing systems, splice methods, and protection standards (taping/sleeving).

System Knowledge: Understanding of PCB interfaces, wiring harnesses, and busbar design.

Standards & Quality:

Industry Standards: Good understanding of IPC/WHMA-A-620 (preferred), IPC-A-600/610 , and IPC-7711C/7721C .

Validation: Proficiency with crimp height charts and pull-force standards.

Exposure to QMS standards AS9100D is preferred.

Regulatory Familiarity: Familiarity with international standards (IEC, IS, UL, CE, RoHS, EMC/EMI).

Software & Systems:

ECAD Tools: Exposure to harness design software ( Capital, Zuken ) is a significant advantage.

CATIA Electrical harness module & PLM exposure is preferred

MS office / Google suite proficiency

Qualifications :
- Bachelor’s degree in Electrical, Electronics or any related field.
- 5+ Years of Experience in ME E&E Integration activities in Aerospace industry preferred.