Manager - Mechanical Maintenance

NCL Buildtek Limited; Sri Potti Sriramulu Nellore; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

NCL Buildtek Limited in India invites applications for a senior mechanical maintenance role. The incumbent will operate and maintain various plant equipment, boilers, water treatment units, hydraulic and pneumatic systems, and cranes, ensuring safety, reliability, and regulatory compliance.

The position emphasizes preventive and predictive maintenance, root-cause analysis, and timely reporting, with oversight of technicians and cross-functional coordination with electrical, instrumentation, and

Qualifications

• Bachelors Degree / Diploma in Mechanical Engineering.
• 8–10+ years in Mechanical Maintenance.
• Preferably from AAC Blocks Manufacturing.

Responsibilities

• Operate, inspect, and maintain mechanical equipment (mixers, crushers, conveyors, silos, storage tanks).
• Ensure alignment, lubrication, and calibration of rotating equipment; monitor performance and take corrective actions.
• Operate and maintain boilers, water treatment, air compressors, and hydraulic pumps.
• Maintain hydraulic & pneumatic systems; troubleshoot and ensure proper pressure settings.
• Inspect and maintain cranes; ensure safe handling of heavy materials and coordinate with operations.
• Develop and implement preventive and predictive maintenance schedules; perform RCA and maintain logs.
• Respond to equipment breakdowns promptly; identify root causes and coordinate with cross-functional teams for quick resolution.
• Ensure safety, quality, and compliance; conduct risk assessments and safety audits; follow SOPs.
• Supervise technicians; coordinate with electrical, instrumentation, and operations teams; prepare maintenance reports; train junior staff.

Skills

Preventive maintenance

Predictive maintenance

Troubleshooting

Team coordination

Education

Bachelor's Degree / Diploma in Mechanical Engineering

Job description

Roles & Responsibilites

1. Equipment Operation & Maintenance

• Perform operation, inspection, and maintenance of:
  
• Mixers, crushers, and size reduction equipment
  
• Screw conveyors and chain conveyors
  
• Coal handling systems including feeders, conveyors, and transfer points
  
• Silos and bulk material storage systems
  
• Storage tanks (water, fuel, chemicals)
  
• Ensure proper alignment, balancing, lubrication, and calibration of rotating equipment.
  
• Monitor equipment performance parameters and take corrective actions.
  

2. Boiler & Utility Systems

• Operate and maintain boilers and associated auxiliaries (pumps, valves, pipelines).
  
• Monitor steam generation, pressure, and temperature parameters.
  
• Maintain water treatment systems including R.O (Reverse Osmosis) plants.
  
• Ensure efficient operation of compressors (air systems) and hydraulic pumps.
  

3. Hydraulic & Pneumatic Systems

• Maintain and troubleshoot hydraulic pumps, actuators, and control systems.
  
• Diagnose issues in pneumatic systems connected to compressors and valves.
  
• Ensure leak-free operation and proper pressure settings.
  

4. Material Handling & Lifting Equipment

• Inspect, maintain, and troubleshoot cranes and overhead (EOT) cranes.
  
• Ensure safe handling of heavy materials and compliance with lifting standards.
  
• Coordinate with operations team for material movement efficiency.
  

5. Preventive & Predictive Maintenance

• Develop and execute preventive maintenance schedules for all plant equipment.
  
• Implement predictive maintenance techniques such as vibration analysis and thermography.
  
• Maintain maintenance logs, history records, and equipment documentation.
  
• Analyze recurring failures and implement root cause analysis (RCA).
  

6. Breakdown Management

• Respond to equipment breakdowns promptly to minimize downtime.
  
• Identify root causes and implement permanent corrective actions.
  
• Coordinate with cross-functional teams for quick resolution.
  

7. Safety, Quality & Compliance

• Ensure strict adherence to safety standards and statutory regulations.
  
• Conduct risk assessments, safety audits, and toolbox talks.
  
• Follow SOPs (Standard Operating Procedures) and quality guidelines.
  
• Ensure safe handling of hazardous materials and high-pressure systems.
  

8. Team Coordination & Reporting

• Supervise technicians and maintenance staff.
  
• Coordinate with electrical, instrumentation, and operations teams.
  
• Prepare daily, weekly, and monthly maintenance reports.
  
• Train junior staff on equipment handling and safety procedures.
  

Qualifications

• Bachelors Degree / Diploma in Mechanical Engineering
  

Experience

• 8–10+ years in Mechanical Maintenance
  
• Preferably from AAC Blocks Manufacturing