Manager

Luminous India; Haridwar; On-site; INR 600,000 - 800,000; Full time

Job summary

Luminous India is seeking a skilled Maintenance Engineer to design and execute maintenance plans for plant facilities, ensuring compliance with SOPs and policies. You will oversee calibration programs, organize 24x7 coverage, and drive root-cause analysis to minimize downtime.

The role requires coordinating with supervisors, technicians, and vendors to optimize spares, consumables, and budget adherence while improving MTTR/MTBF and extending equipment life.

Responsibilities

• Designing maintenance procedures, tracking budgets and expenses and performing inspections on different facilities to find problems and make repairs
• Ensuring that all maintenance operations are done in accordance with company policy and SOP
• Planning for consumables and spares parts procurement for plant machineries and Utilities
• Designing the calibration schedule for various measuring instruments
• Checking and calibrating instruments to make sure they are accurate and working fine
• Carrying out quality inspections of the machines
• Responding immediately to equipment breakdowns
• Organising teams to make sure 24x7 coverage is available
• Making scheduled checks on machinery and other infra related to manufacturing
• Planning preventive/ predictive/ breakdown maintenance schedules of various machineries and equipment to increase machine up time/ reliability.
• Reviewing preventive /breakdown maintenance as well as repair process checklist, plan and frequency.
• Root cause analysis for breakdowns and taking corrective actions
• Monitor and take actions to improve MTTR and MTBF
• Plan and take actions to extend machine life span
• Managing installation and commissioning of equipment, machinery’s and systems, etc. as well as handling facilities for completion of projects in stipulated time/cost parameters.
• Executing cost saving and energy saving projects, take measures and modifications to achieve reduction in O&M expenditures and work within the budget allocated
• Ensuring cost optimization for consumables for utility process and equipments
• Imparting continuous on the job training, ensuring a high level of quality and safety consciousness among the team
• Identifying areas of obstruction/ breakdowns and taking steps for rectifying equipment through application of trouble shooting tools.
• Coordinating material/ spare parts planning related activities encompassing identification of vendors, requirement specification and offer evaluation.
• Perform maintenance management on all fronts by supervising maintenance workers and establishing priorities in place
• Work closely with the maintenance supervisors, maintenance technicians, service providers, and other maintenance staff
• Maintain all manufacturing assets in facilities, monitor and control inventory levels, handle purchase orders, invoice approvals etc
• Prioritize maintenance tasks and activities to ensure operational efficiency at it's level best
• Negotiate contracts with outside vendors for execution of maintenance work
• Track expenses and oversee the budget for maintenance.
• Supervise and lead all maintenance processes and operations.
• Reviewing and maintaing various reports like Beakdown logs/power consumption and utilities report etc and make plans to control the set targets
• Tracking of AMCs and it's effectiveness and maintaing the logs of AMC visits and reports generated by service engineers

Skills

Maintenance planning

Troubleshooting

Team coordination

Calibration

Vendor management

Job description

• 1 Designing maintenance procedures, tracking budgets and expenses and performing inspections on different facilities to find problems and make repairs
• 2 Ensuring that all maintenance operations are done in accordance with company policy and SOP
• 3 Planning for consumables and spares parts procurement for plant machineries and Utilities
• 4 Designing the calibration schedule for various measuring instruments
• 5 Checking and calibrating instruments to make sure they are accurate and working fine
• 6 Carrying out quality inspections of the machines
• 7 Responding immediately to equipment breakdowns
• 8 Organising teams to make sure 24x7 coverage is available
• 9 Making scheduled checks on machinery and other infra related to manufacturing
• 10 Planning preventive/ predictive/ breakdown maintenance schedules of various machineries and equipment to increase machine up time/ reliability.
• 11 Reviewing preventive /breakdown maintenance as well as repair process checklist, plan and frequency.
• 12 Root cause analysis for breakdowns and taking corrective actions
• 13 Monitor and take actions to improve MTTR and MTBF
• 14 Plan and take actions to extend machine life span
• 15 Managing installation and commissioning of equipment, machinery’s and systems, etc. as well as handling facilities for completion of projects in stipulated time/cost parameters.
• 16 Executing cost saving and energy saving projects, take measures and modifications to achieve reduction in O&M expenditures and work within the budget allocated
• 17 Ensuring cost optimization for consumables for utility process and equipments
• 18 Imparting continuous on the job training, ensuring a high level of quality and safety consciousness among the team
• 19 Identifying areas of obstruction/ breakdowns and taking steps for rectifying equipment through application of trouble shooting tools.
• 20 Coordinating material/ spare parts planning related activities encompassing identification of vendors, requirement specification and offer evaluation.
• 21 Perform maintenance management on all fronts by supervising maintenance workers and establishing priorities in place
• 22 Work closely with the maintenance supervisors, maintenance technicians, service providers, and other maintenance staff
• 23 Maintain all manufacturing assets in facilities, monitor and control inventory levels, handle purchase orders, invoice approvals etc
• 24 Prioritize maintenance tasks and activities to ensure operational efficiency at it's level best
• 25 Negotiate contracts with outside vendors for execution of maintenance work
• 26 Track expenses and oversee the budget for maintenance.
• 27 Supervise and lead all maintenance processes and operations.
• 28 Reviewing and maintaing various reports like Beakdown logs/power consumption and utilities report etc and make plans to control the set targets
• 29 Tracking of AMCs and it's effectiveness and maintaing the logs of AMC visits and reports generated by service engineers