Maintenance Engineer - Manufacturing Industry

Hitachi India Pvt Ltd; Panchmahal District; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Hitachi Energy India Limited is seeking a Senior Maintenance Engineer for Halol, Gujarat. You will design, plan, and implement maintenance programs to maximize the availability and efficiency of manufacturing equipment.

Role requires strong troubleshooting skills, planning and scheduling, and experience with transformer/bushing equipment. English proficiency and a safety-first mindset are essential.

Qualifications

• A Diploma / BE in Mechanical engineering.
• Minimum 6–8 years for Diploma and 9–10 years for BE in industrial/maintenance engineering in a large manufacturing setup.
• Experience in Transformer/Bushing industry preferred.
• Safety-first culture; adherence to procedures and policies.
• Proficient in English (spoken and written).
• Knowledge of lean tools like 5S, SMEP, VSM and TPM is advantageous.

Responsibilities

• Design, plan, and implement maintenance programs to maximize equipment availability and productivity.
• Coordinate maintenance scheduling, reviews, and procurement of spares via ERP systems.
• Perform preventive, predictive and condition-based maintenance activities.
• Ensure compliance with health, safety and environmental guidelines; support audits.

Skills

Troubleshooting

Problem Solving

Communication Skills

Planning & Scheduling

Lean Manufacturing

5S

Six Sigma

Winding Machine Knowledge

Oven Knowledge

AHU Knowledge

RO Plant Knowledge

Electrical & Mechanical

Education

Diploma / BE in Mechanical Engineering

Tools

ERP system

Job description

Maintenance Engineer Location: Halol, Gujarat, India Job ID: R0124516 Date Posted: 2026-04-30 Company Name: HITACHI ENERGY INDIA LIMITED Profession (Job Category): Engineering & Science Job Schedule: Full time Remote: No

Job Description

The Opportunity Manufacturing Production Process Engineering focuses on designing, developing, and implementing new or revised production processes for the efficient/economical mass production of goods including: Designing arrangement of manufacturing equipment to ensure most efficient and productive layout. Designing the sequence of production operations, specifying procedures for the fabrication of applicable tools and equipment, and adapting machinery in response to factory conditions. Conducting tests throughout all stages of production to determine control over applicable variables and troubleshooting/solving production problems. Providing guidance to product design engineering on technical specifications that will best utilize equipment and manufacturing techniques. Ensuring that production processes and procedures are in compliance with regulations An Entry Professional (P1) applies broad theoretical job knowledge typically obtained through advanced education. May require the following proficiency: Work is closely supervised. Problems faced are not typically difficult or complex. Explains facts, policies and practices related to job area.

How you’ll make an impact

Ensure that Group and local health, safety and environment guidelines and directives are implemented and understood to ensure safety of people and resources. Safe working during maintenance, applying LOTO, before starting work, ensuring Arc flash suit for working, develop safe working culture for maintenance. Repair & Maintenance Engineering focuses on planning, designing and implementing maintenance programs to optimize the availability and productivity of manufacturing facilities and equipment Planning and coordinating maintenance engineering work including review of mechanical and electrical engineering specifications. Performing engineering review of proposed new equipment designs to assess reliability, ease of maintenance, and availability of replacement parts. Liaising with production staff to coordinate repair work, statutory safety inspections and supply of new plant and equipment with production schedules Preventive, condition based and time-based maintenance of plant equipment. Draw Maintenance schedule, prepare and implement individual check point of machinery / installation, keep record of maintenance carried out. Maintain records of Preventive maintenance plan & Down time in ERP system. Maintain the history card of each equipment’s to reduce downtime time in future. Maintain critical spares for all equipment’s and timely generate the requisition for required spares in ERP. Keeping equipment & spares record in ERP system. Need to follow up & co-ordination with different suppliers and complete project work as per timeline. Maintain records for ISO, EHS audits. Attend Maintenance audit from Global / Local audit team, make audit report, close audit points, and reach to agreement. Train people for best use of machinery. Find suitable suppliers, explore new suppliers, explore new solutions which could be first time of equipment used in our factory and implement Management of change policy. Develop suitable suppliers for parts of imported items to match one to one replacement for spares / equipment. Propose and manage the annual maintenance budget. Monitor the costs and effectiveness of activities to optimize resources and determines actions to cost issues as necessary. Avoid replacement and maintain assets as it was.

Metrics

Reinforces focus on volume, efficiency and on time delivery. Provide better working environment for employee / workmen / management staff comfort and productivity. Communicates and cooperates with maintenance technicians, quality technicians and management to resolve problems of equipment or processes. Coordinating logistics of resources and spare parts for all equipment’s. Suggesting product and process improvements within the business to enhance operations and customer service. Responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines. Living Hitachi Energy’s core values of safety and integrity, which means taking responsibility for your own actions while caring for your colleagues and the business.

Your background

• A Diploma / B.E in Mechanical engineering.
• Minimum 6-8 years for Diploma and 9-10 years for B.E and relevant experience as an Industrial / Maintenance engineer in a large manufacturing industry.
• Experience in Transformer/ Bushing Industry will be added advantage.
• Fosters a culture where safety is priority and procedures and policies are followed.
• Quick learner with interest in and ability to master new technologies.
• Open minded, ready to accept production work whenever situation arise.
• Provides leadership, direction and training to employees as required.
• Good Communication skills, Planning and Scheduling.
• Skilled in troubleshooting and problem solving.
• Prefer knowledge of continuous improvement tools/methodologies (FMEA, lean manufacturing, 5S, MTM/TMC, DFM/DFA, Six-Sigma, 4Q, VSM, etc.).
• Need to have detailed knowledge on winding machine, Oven, AHU, RO Plant, Airconditioning, Crane is necessary.
• Lean tools such as SMEP, VSM, TPM will have added advantages.
• Installation and commissioning of equipment’s.
• Troubleshooting potential equipment failures and proactively taking measures to offset/prevent and inform internal partners.

Proficiency in both spoken & written English language is required.

Accessibility and reasonable accommodation

Qualified individuals with a disability may request a reasonable accommodation if you are unable or limited in your ability to use or access the Hitachi Energy career site as a result of your disability. You may request reasonable accommodations by completing a general inquiry form on our website. Please include your contact information and specific details about your required accommodation to support you during the job application process. This is solely for job seekers with disabilities requiring accessibility assistance or an accommodation in the job application process. Messages left for other purposes will not receive a response.

Use of Al and automated tools in recruitment

As part of our recruitment process, Hitachi Energy uses digital and automated tools, including Al-supported solutions, to assist with activities such as application screening, job matching, and interview scheduling. These tools are designed to support our recruiters and do not replace human decision-making. Candidate data is processed in accordance with applicable data protection and employment laws as well as Hitachi's Global Data Privacy Notice.

Background Screening and Security Checks

As part of the hiring process, Hitachi Energy conducts pre-employment background checks that may include verification of employment history, education, criminal records, and other relevant information, in accordance with applicable laws. For certain roles—particularly those involving access to sensitive information, financial responsibilities, client data, regulated environments, or security-sensitive functions—additional or more comprehensive background or security screenings may be required. These may include, but are not limited to, enhanced criminal history checks, credit history reviews (where legally permissible), sanctions screening, or other due diligence measures aligned with the responsibilities of the position. The scope and depth of any background or security review will be determined based on the nature of the role and business necessity, and will always be conducted in compliance with applicable federal, state, and local laws. Candidates will be notified and, where required, asked to provide consent prior to the initiation of any such checks.

Experience Level

Senior Level