Lead Engineer - Simulation

CONVERGIX Automation Solutions; Chennai District; On-site; INR 1,200,000 - 1,800,000; Full time

Benefits offered by this job

Annual Floating Medical Insurance

Life Insurance

Accident Insurance

Company‑Supported Pension Plan

A gift voucher on your birthday

Profit Sharing

Job summary

CONVERGIX Automation Solutions in Chennai, India, seeks a Lead Engineer – Simulation with deep Virtual Commissioning expertise to drive innovation in digital twins, IO mapping, and robotic simulation. You will lead high‑impact projects, mentor engineers, and collaborate with global clients to deliver cutting‑edge automation solutions.

The role emphasizes leadership, cross‑functional teamwork, and rigorous data analysis to ensure simulation accuracy, with responsibilities spanning development,

Qualifications

• Bachelor’s degree in Mechanical Engineering, Automobile Engineering, or Mechatronics.
• Postgraduate qualifications or certifications in Robotics, Automation, or Digital Manufacturing are a plus.
• 3–5 years of hands‑on experience in virtual commissioning, robotic simulation, automation, and digital manufacturing.

Responsibilities

• Virtual commissioning: digital twin development, IO mapping and controls debugging.
• Simulation development: use Visual Components, Emulate 3D or Process Simulate for cells, robot path optimization, cycle time validation, layout finalization.
• Project briefing & prioritization: align timelines and deliverables with clients and PMs.
• Team huddle: lead stand‑ups with Simulation Engineering to address blockers.
• Client communication: lead calls and emails with North American clients to clarify requirements or present results.
• Data analysis: review BOMs, math data, and CAD layouts for accuracy.
• Problem solving: address bottlenecks in material flow using discrete event simulation tools.
• Cross‑functional meetings: collaborate with design, control, and manufacturing teams.
• Mentorship & review: mentor junior engineers and identify training needs.
• Documentation: update data sheets, test results, and user guides.

Skills

Virtual commissioning

Robotic simulation

Offline programming

Project leadership

Client communication

BOM data analysis

Digital twin development

Education

Bachelor's degree in Mechanical Engineering

Postgraduate qualification in Robotics or Digital Manufacturing

Tools

Fanuc robotics

ABB robotics

Visual Components

Process Simulate

Job description

Chennai, India

Greatness takes continuous evolution.

That's why we're bringing together relentless problem solvers, proven processes, and audacious thinkers. We are driving to become one unrivaled force in automation - pushing what's possible for ourselves and our customers.

https://convergixautomation.com/

The Role

We are looking for a dynamic and experienced Lead Engineer – Simulation, who is highly experienced in Virtual Commissioning to join our advanced manufacturing and automation team. This role is ideal for a seasoned professional with deep expertise virtual commissioning, including digital twin development, IO mapping, and controls debugging, robotic simulation, process optimization, and digital manufacturing technologies. As a key technical leader, you will drive innovation, lead high-impact simulation projects, and collaborate closely with global clients to deliver cutting-edge solutions. If you're passionate about automation, thrive in a fast-paced environment, and have a knack for solving complex engineering challenges.

Key Responsibilities

• Virtual commissioning: digital twin development, IO mapping and controls debugging
• Simulation Development: Dive into Visual components, Emulate 3D or Process Simulate to build or refine simulation cells. This includes robot path optimization, cycle time validation, and layout finalization.
• Project Briefing & Prioritization: Start the day reviewing project timelines, simulation goals, and client feedback. Sync with project managers to align on deliverables.
• Team Huddle: Lead effective and efficient stand-up meetings with the Simulation Engineering team to address blockers, and share updates.
• Client Communication: Lead calls and liaise with clients via email - especially those in North America—to clarify requirements or present interim results.
• Data Analysis: Analyze BOMs, mathematical data, and CAD layouts to ensure simulation accuracy and feasibility.
• Problem Solving: Tackle technical challenges including reachability issues or bottlenecks in material flow—using discrete event simulation tools like FlexSim or Plant Simulation.
• Cross-Functional Meetings: Collaborate with design, control and manufacturing teams to validate tooling, gun configurations, and spot allocations.
• Mentorship & Review: Mentor and support junior engineers, reviewing their models, and providing feedback. Identify training needs and support skill development.
• Documentation: Update simulation documentation, including data sheets, test results, and user guides for internal and client use.
• Client Demos or Reports: Prepare for client presentations or submit simulation reports with insights and recommendations.

Essential Qualifications and Experience

• Bachelor’s degree (B.E. or B Tech) in Mechanical Engineering, Automobile Engineering, or Mechatronics.
• Postgraduate qualifications or certifications in Robotics, Automation, or Digital Manufacturing are a plus.
• Industry Experience:
• 3-5 years of hands‑on experience in virtual commissioning, robotic simulation, automation, and digital manufacturing
• Experience of consistently delivering high-impact solutions across automotive, industrial automation, and manufacturing sectors.
• A strong understanding of North American standards and global client expectations, evidenced by a proven ability to lead complex simulation projects from concept to execution.
• Practical expertise in deploying and optimizing Fanuc and ABB robotic systems, ensuring seamless integration and performance in real‑world applications.
• Key Skills:
• Virtual commissioning: digital twin development, IO mapping and controls debugging
• Robotic simulation and offline programming
• Layout finalization and robot reach validation
• BOM and math data analysis
• Cycle time optimization and path planning
• Discrete event simulation for line balancing and material flow
• Strong leadership, team management, and client communication
• Problem‑solving, documentation, and cross‑functional collaboration
• Open mindset for learning new tools and technologies

Desirable

• Candidates holding valid visas for USA, UK, or Canada are highly preferred.
• Ability and willingness to travel internationally for project execution and client support

Physical Demands

• While performing the duties of this position, the employee is regularly required to stand, walk, sit, use hands to feel objects, reach with hands and arms, stoop, kneel, talk and hear.
• Occasionally lift or move up to 25 pounds.

Perks of Being Part of the Team

• Annual Floating Medical Insurance
• Life Insurance
• Accident Insurance
• Company‑Supported Pension Plan
• A gift voucher on your birthday
• Profit Sharing

What does CONVERGIX value?

• Integrity - Respect, Transparency, Commitment
• Excellence - Continuous Improvement, Innovation, Collaboration, Communication
• Passion - Momentum, Sense of Urgency, Growth, Success, Velocity

We thank all candidates for their interest, however only those considered for an interview will be contacted.

CONVERGIX Automation Solutions has an accommodation program in place that provides reasonable accommodations for employees with disabilities. If you require a specific accommodation because of a disability or a medical need, please contact Human Resources.