Lead - C&I Maintenance

Adani Group; Waidhan; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Adani Group in India seeks a senior professional to manage field instrumentation and control systems for turbine operations. You will drive operational excellence, perform calibrations, lead maintenance, and guide contractor teams to sustain high reliability.

The role requires hands-on experience with C&I systems, DCS, UPS, and safety instruments, ensuring safe, compliant and continuous turbine operation in the power generation domain.

Qualifications

• Bachelor's degree in C&I or Electronics & Communication.
• 6+ years in control & instrumentation in power generation or related industries.
• Experience in power generation or similar process industries with C&I focus.

Responsibilities

• Lead field instrumentation (Turbine) operational excellence and reliability of C&I systems.
• Conduct routine maintenance for SWAS, MOV, Turbine and auxiliaries.
• Perform timely overhauls to maintain performance and reduce downtime.
• Troubleshoot and resolve equipment breakdowns to ensure continuous operations.
• Calibrate instrumentation and generate detailed reports of findings and adjustments.
• Allocate resources and guidance to contractor technicians for routine maintenance.
• Provide on-field support for RCA, FMEA, ZFO to improve reliability.
• Implement MoC protocols for safe modifications and compliance.

Skills

Control loop tuning

Digitization & automation

Emergency response

Instrument calibration

Inventory management

Root cause analysis

Process control systems

SIS

Education

Bachelor's in C&I or E&C

Job description

Purpose/Objective

• This role is responsible to manage the operational integrity and reliability of control and instrumentation systems of a Turbine.
• This role involves on-field execution of maintenance activities, scheduling and executing precise calibrations, providing technical support and ensuring that all equipment is meticulously monitored and maintained according to established checklists.
• The lead is pivotal in maintaining the continuous, efficient operation of turbine systems through proactive management and hands‑on technical expertise.

Key Responsibilities of Role

• Lead - Field instrumentation (Turbine) Operational Excellence and Equipment Reliability: Monitor the availability and functionality of all Control & Instrumentation (C&I) systems related to Turbine including UPS, DCS, SWAS, CPU systems, Governing system, ETS, HPLP Bypass, Turbine, and Auxiliaries.
• Conduct routine maintenance tasks for SWAS, Motor Operated Valves (MOV), Turbine, and Auxiliaries to prevent operational disruptions.
• Execute timely overhauls of units to maintain optimal performance and reduce downtime.
• Troubleshoot and resolve equipment breakdowns promptly to ensure continuous operations.
• Conduct scheduled calibrations of instrumentation and generate detailed reports on findings and adjustments.
• Allocate necessary resources and guidance to contractor technicians for the execution of routine maintenance tasks.
• Provide on-field support for Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Zero Forced Outage (ZFO) to enhance system reliability.
• Implement MoC (Management of Change) protocols to ensure safe and compliant modifications to equipment and processes.
• Technical and Process Improvement: Perform periodic backups of DCS, PLC, PSI, and other turbine and auxiliary systems to safeguard operational data.
• Provide technical expertise and resources to contractor technicians for routine maintenance and system upgrades.
• Follow equipment checklists meticulously to maintain high standards of operation and maintenance.
• Inventory Management and documentation: Provide inputs to Team Leads for effective spares and inventory management, including the development of indigenous spares.
• Manage the procurement process for equipment and services, ensuring adherence to financial guidelines.
• Manage documentation and as-built drawings for the section.
• Business Sustainability: Implement and Follow IMS, AWMS, DISHA and CHETNA guidelines within the department to maintain business continuity.
• Implement field related of ZFO Action Items and AWMS to promote continuous improvement.
• Adhere to the BPT process, technical audits, and compliance with safety regulations to ensure zero accidents and a safe working environment.
• Report any unsafe conditions, acts, and near misses in the work area to prevent potential hazards.
• Follow the CHETNA process and ensure all departmental compliances are met.
• Ensure compliance with safety audit observations and implement corrective actions as needed.
• Utilize the work permit system guidelines to manage and control work-related risks effectively.
• Ensure adherence to statutory compliances and regulations.
• Digitization and Automation: Execute comprehensive digitization strategies and automation solutions to optimize operational efficiency across the department.
• Implement process and system improvements by adopting newer technologies and innovative ideas.
• Ensure the integration of advanced technology and digitization in daily operations to improve system performance.
• Drive the adoption of digital tools and platforms to streamline workflows and enhance data-driven decision-making.
• Key Stakeholders - Internal: Environment & Sustainability Techno Commercial Operations & Maintenance Security Stores Support Functions ENDORSE ENOC Key Stakeholders - External: Vendor

Technical Competencies

• Control Loop tuning and Optimisation-APL
• Digitization and Automation-APL
• Emergency Response-APL
• Instrument Calibration and Maintenance-APL
• Inventory and Spares Parts Management-APL
• Performance and Root Cause Analysis-APL
• Process Control Systems-APL
• Safety Instrumented Systems (SIS)-APL

Qualifications and Experience

• Educational Qualification: Bachelor's degree in C&I or Electronics & Communication.
• Work Experience (Range of years): 6+ years of experience in control and instrumentation within the power generation or related industry.
• Preferred Industry: Experience in power generation, or related process industries with a focus on control and instrumentation systems.