Lead - C&I Maintenance

Adani Power; Singrauli; On-site; INR 1,800,000 - 2,600,000; Full time

Job summary

Adani Power requires a Field Instrumentation Lead for Turbine systems to oversee the health and reliability of control and instrumentation equipment. The role involves hands-on maintenance, calibrations, troubleshooting, and adherence to safety standards within a power generation setting.

The position focuses on on-site execution, coordinating with contractor technicians and ensuring zero downtime through proactive maintenance and process improvements.

Qualifications

• Bachelor's degree in Control & Instrumentation or Electronics & Communications.
• 6+ years of experience in control and instrumentation within the power generation or related industry.

Responsibilities

• Lead Field instrumentation (Turbine) and monitor C&I systems including UPS, DCS, SWAS, CPU, Governing systems and Turbine auxiliaries.
• Perform routine maintenance of SWAS, MOV, Turbine and Auxiliaries to prevent disruptions.
• Execute timely overhauls of units to maintain performance and reduce downtime.
• Troubleshoot and resolve equipment breakdowns to ensure continuous operations.
• Conduct scheduled calibrations of instrumentation and generate detailed reports.
• Provide field support for RCA, FMEA, ZFO and MoC to improve reliability.
• Implement and follow safety and compliance processes in all activities.

Education

Bachelor's degree in Control & Instrumentation or Electronics & Communications

Job description

JOB DESCRIPTION

About Business

Adani Group: Adani Group is a diversified organisation in India comprising 10 publicly traded companies. It has created a world-class logistics and utility infrastructure portfolio that has a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Over the years, Adani Group has positioned itself to be the market leader in its logistics and energy businesses focusing on large-scale infrastructure development in India with O & M practices benchmarked to global standards. With four IG-rated businesses, it is the only Infrastructure Investment Grade issuer in India.

Adani Power Limited (APL): Adani Power Limited (APL), a part of the diversified Adani Group, is the largest private thermal power producer in India. We have a power generation capacity of 15,250 MW comprising thermal power plants in Gujarat, Maharashtra, Karnataka, Rajasthan, Chhattisgarh, Madhya Pradesh, and Jharkhand, and a 40 MW solar power project in Gujarat.

Job Purpose

This role is responsible to manage the operational integrity and reliability of control and instrumentation systems of a Turbine. This role involves on-field execution of maintenance activities, scheduling and executing precise calibrations, providing technical support and ensuring that all equipment is meticulously monitored and maintained according to established checklists. The lead is pivotal in maintaining the continuous, efficient operation of turbine systems through proactive management and hands-on technical expertise.

Responsibilities

Lead - Field instrumentation (Turbine)

• Monitor the availability and functionality of all Control & Instrumentation (C&I) systems related to Turbine including UPS, DCS, SWAS, CPU systems, Governing system, ETS, HPLP Bypass, Turbine, and Auxiliaries.
• Conduct routine maintenance tasks for SWAS, Motor Operated Valves (MOV), Turbine, and Auxiliaries to prevent operational disruptions.
• Execute timely overhauls of units to maintain optimal performance and reduce downtime.
• Troubleshoot and resolve equipment breakdowns promptly to ensure continuous operations.
• Conduct scheduled calibrations of instrumentation and generate detailed reports on findings and adjustments.
• Allocate necessary resources and guidance to contractor technicians for the execution of routine maintenance tasks.
• Provide on-field support for Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Zero Forced Outage (ZFO) to enhance system reliability.
• Implement MoC (Management of Change) protocols to ensure safe and compliant modifications to equipment and processes.

Technical And Process Improvement

• Perform periodic backups of DCS, PLC, PSI, and other turbine and auxiliary systems to safeguard operational data.
• Provide technical expertise and resources to contractor technicians for routine maintenance and system upgrades.
• Follow equipment checklists meticulously to maintain high standards of operation and maintenance.

Inventory Management And Documentation

• Provide inputs to Team Leads for effective spares and inventory management, including the development of indigenous spares.
• Manage the procurement process for equipment and services, ensuring adherence to financial guidelines.
• Manage documentation and as-built drawings for the section.

Business Sustainability

• Implement and Follow IMS, AWMS, DISHA and CHETNA guidelines within the department to maintain business continuity.
• Implement field related of ZFO Action Items and AWMS to promote continuous improvement.
• Adhere to the BPT process, technical audits, and compliance with safety regulations to ensure zero accidents and a safe working environment.
• Report any unsafe conditions, acts, and near misses in the work area to prevent potential hazards.
• Follow the CHETNA process and ensure all departmental compliances are met.
• Ensure compliance with safety audit observations and implement corrective actions as needed.
• Utilize the work permit system guidelines to manage and control work-related risks effectively.
• Ensure adherence to statutory compliances and regulations.

Digitization And Automation

• Execute comprehensive digitization strategies and automation solutions to optimize operational efficiency across the department.
• Implement process and system improvements by adopting newer technologies and innovative ideas.
• Ensure the integration of advanced technology and digitization in daily operations to improve system performance.
• Drive the adoption of digital tools and platforms to streamline workflows and enhance data-driven decision-making.

Key Stakeholders - Internal

• Environment & Sustainability
• Techno Commercial
• Operations & Maintenance
• Security
• Stores
• Support Functions
• ENDORSE
• ENOC

Key Stakeholders - External

• Vendor

Qualifications

Educational Qualification

• Bachelor's degree in C&I or Electronics & Communication.

Work Experience (Range Of Years)

• 6+ years of experience in control and instrumentation within the power generation or related industry.

Preferred Industry

• Experience in power generation, or related process industries with a focus on control and instrumentation systems.