Kagal Manufacturing

Kirloskar Oil Engines Limited; Kolhapur District; On-site; INR 800,000 - 1,600,000; Full time

Job summary

Kirloskar Oil Engines Limited, in the Kagal Manufacturing Unit, is seeking a Senior Engineer (MG4) for the ME Toolroom. The role focuses on time studies, line balancing, Kaizen, jig/fixture development, and PPV to enhance productivity and quality on machining and assembly lines.

The candidate will drive process planning, layout optimization, and manpower calculations using IE methods while overseeing CNC programming across FANUC, MAZATROL and SIEMENS controllers.

Qualifications

• Time and motion studies, line balancing, and method studies to improve productivity.
• Kaizen projects, waste reduction, and capacity planning.
• Jig/fixture development and layout optimization for machining and assembly lines.
• PPV and manufacturing process validation; handling non-conformances.

Responsibilities

• Conduct time and motion studies, line balancing, and method studies to enhance productivity.
• Implement Kaizen, waste reduction, and capacity planning.
• Develop jigs/fixtures and optimize layouts for machining and assembly lines.
• Drive QCD benefits and oversee process validation (PPV).
• Review non-conformance and customer complaints; address line rejections.
• Support production through process planning and monitoring.
• Drive productivity, cost reduction, quality, and safety improvements.
• Support line layout changes considering work combination studies.
• Compute cycle time and manpower using IE techniques.
• Part programming for CNC machines.

Skills

IE techniques

CNC programming

GDT/GD&T

Line balancing

Kaizen

Process optimization

Tools

FANUC CNC

MAZATROL

SIEMENS controllers

Grinding machine programming

CNC machines

Job description

Senior Engineer (MG4) - ME Toolroom Department - Kagal Manufacturing Business Unit - Kagal

• 1. Conducting time and motion studies, line balancing, and method studies to enhance productivity.
• 2. Implementing Kaizen projects, waste reduction techniques, and capacity planning.
• 3. Jig/fixture development and layout optimization for machining & assembly lines
• 4. Driving QCD (Quality, Cost, Delivery) benefits and overseeing manufacturing process validation (PPV)
• 5. Review, analysis & implement actions for non-conformance, customer complaints, line rejection.
• 6. Manage overall process related planning, design & monitoring activities to support the production process
• 7. Identify & drive productivity, cost reduction, quality & safety improvement projects
• 8. Provide support for Line layout modifications considering work combination studies
• 9. Execute Cycle time & manpower calculation by using IE techniques
• 10. Part programming for all types of CNC machines

SKILLS

• 1.Knowledge of Engine 5C parts Manufacturing Processes
• 2. Basic Knowledge of cam shaft & crankshaft machining process including grinding & induction hardening
• 3. Basis knowledge of cutting tools, fixture designing, GD &T
• 4. Knowledge of CNC machines & hands on experience in CNC programming of FANUC, MAZATROL, SIEMENS controllers, Grinding machine programming, micro programming
• 5. Knowledge of IE techniques, 7 types of wastes, 3M, 5S etc.