Industrialisation Engineer- Engineer II

ideaForge; Navi Mumbai; On-site; INR 800,000 - 1,200,000; Full time

Job summary

ideaForge in Navi Mumbai is looking for a DFX engineer skilled in Design for Manufacturing to support UAVs. The role includes conducting DFMEA, supporting production ramp-up, and collaborating with suppliers.

Candidates should possess a Bachelor’s degree in Mechanical or similar, experience in Aerospace design, and proficiency in CAD/CAM software like PTC Creo. The position emphasizes problem-solving and the ability to work cross-functionally.

Qualifications

• Proven experience in Virtual Manufacturing and Industrialization of Design in Aerospace or related fields.
• Familiarity with UAV/drone or Aerospace machines and related standards.
• Excellent problem-solving and troubleshooting abilities.

Responsibilities

• Design for Manufacturing & Assembly for UAVs.
• Conduct DFMEA for complex sub-systems.
• Support Production and Sourcing Teams in ramping up Manufacturing.

Skills

Design for Manufacturing & Assembly (DFMA)

GD&T

Tolerance Stack up Analysis

DFMEA

CAD/CAM Software

Problem-solving

Education

Bachelor’s degree in Mechanical, Production, Industrial or Aerospace engineering

Master’s degree (added advantage)

Tools

PTC Creo

Windchill

Job description

Job Description – DFX

• Design for Manufacturing & Assembly (DFMA) and Design for Serviceability and Maintainability for making design matured at early stage of Development. Cross Functional technical collaborations is must.
• GD&T and Tolerance Stack up Analysis: Sound knowledge of GD&T and its interpretation in Manufacturing for different processes. Knowledge and Experience of Tolerance Stack up Analysis for simple to complex assemblies.
• Design Quality Assurance (Drawing, BOM, etc.): Quality checks and assurance for drawings and Bill Of Material (BOM) being released from R&D for Industrialization and Pilot/Series.
• DFMEA: Skilled at planning and conducting DFMEA (Design Failure Mode and Effect Analysis) for complex sub-systems and components. Implement the outcome of DFMEA into Design and Manufacturing processes.
• Supplier Collaborations: All Technical and Manufacturing process related discussions with suppliers, and implementing the feedbacks into Design. Educate suppliers for the CTQs of Design.
• Documentations (Design Construction Guidelines and SOPs): Preparation of Design Construction documents such as Guidelines and SOPs which will be helpful to consider while designing.
• Prototype to Pilot Series Rampup support: Support Production and Sourcing Teams in ramping up the Manufacturing and Build of parts and assemblies of UAVs and its systems for successful builds of Pilot Series of new products and features. Support in Manufacturing Processes (WI and Control Plan).

Support Manufacturing Process Team and work together in creating Work Instructions and Control Plan for systems/sub-systems and components of UAV/drone.

Stay Informed: Stay up-to-date with industry trends, emerging techniques, manufacturing processes/methods and competitiveness.

Skills & Qualifications

Bachelor’s degree in Mechanical, Production, Industrial or Aerospace engineering, or a related field. Master’s degree would be added advantage.

Proven experience in Virtual Manufacturing and Industrialization of Design of Aerospace or Aviation industries or related fields.

Good knowledge and experience of CAD/CAM Softwares. PTC Creo (CAD) and Windchill (PLM) experience would be preferred.

Familiarity with UAV/drone or Aerospace machines and related standards.

Excellent problem‑solving and troubleshooting abilities.

Desired Behavioural Values

Commitment to common purpose and goals, seating respect on the table, displaying Integrity and Ethics, taking initiative and ownership with accountabilities, being passionate about making a difference, maintaining and managing interpersonal harmonious relationships.