System Integration Engineer (Hybrid UAV Platform)

ideaForge; Navi Mumbai; Hybrid; INR 1,500,000 - 2,000,000; Full time

Job summary

A leading UAV company based in Navi Mumbai is seeking a skilled System Integration Engineer to oversee the entire system architecture and integration of hybrid UAV platforms. The role demands proficiency in UAV subsystems, system-level integration, and CAD/PLM tools. The ideal candidate will have 10-15 years of experience, with strong problem-solving skills and the ability to lead cross-functional collaboration. This position offers a hybrid work environment and the opportunity to impact UAV technology significantly.

Qualifications

• 10–15 years of experience in UAV/Drone systems, aerospace, or related domains.
• Strong experience in system architecture & integration.
• Proficiency in CAD & PLM tools.

Responsibilities

• Lead system architecture development for UAV platforms.
• Manage integration across avionics, propulsion, payloads, and communication systems.
• Ensure system compliance with certification standards.

Skills

System architecture & integration

UAV subsystems

Problem-solving skills

Debugging skills

Communication protocols (CAN, UART, Ethernet)

Collaboration

Education

Bachelor’s/Master’s degree in Aerospace / Mechanical / Electrical / Electronics Engineering

Tools

PTC Creo

Windchill

Job description

Overview

JOB DESCRIPTION – System Integration Engineer (Hybrid UAV Platform). We are seeking a highly skilled and motivated individual for the role of System Integration Engineer within our innovative UAS organization. The selected candidate will be responsible for end-to-end system architecture, design, and integration of complete UAV platforms (including Hybrid UAV systems).

You will play a pivotal function bridging system design and execution, starting from requirement definition, system architecture, CAD layout, and subsystem integration, while closely supporting the Technical Project Manager, Design, Validation, and Cross-functional teams.

You will act as the single-point technical owner for system-level integration, ensuring all subsystems function cohesively to meet performance, reliability, and certification requirements.

UAV/Drone System Specifications

• Analyze Product Requirement Documents (PRDs) aligned with market and RFP requirements
• Define and maintain system-level technical specifications
• Develop:
  • Technology Readiness Levels (TRL)
  • Work Breakdown Structures (WBS)
  • System architecture definitions
• Ensure traceability from requirements → design → validation

UAV/Drone System Design & Architecture

• Lead system architecture development for UAV platforms:
• Airframe, propulsion (electric/hybrid), avionics, payloads, communication systems
• Collaborate with design teams to ensure alignment with performance, endurance, payload, and environmental requirements
• Exposure to aerodynamics, materials, and process engineering is desirable
• Ensure design meets multi-RFP and certification requirements

Design Management

• Expertise in:
• CAD layout and system-level integration checks
• PLM/PDM tools (e.g., Creo/Windchill)
• BOM structuring and configuration management
• Perform:
• Weight & Center of Gravity (CG) analysis
• GD&T and tolerance stack-up analysis
• DFMEA and design risk assessments
• Ensure design integrity and manufacturability (DFMA)

Interface & Integration Management (Critical Responsibility)

• Define and manage Interface Control Documents (ICDs):
• Electrical (power, grounding, connectors)
• Communication (CAN, UART, Ethernet, RF protocols)
• Mechanical interfaces (mounting, tolerances)
• Ensure seamless integration across:
• Avionics, propulsion, payloads, GCS, and communication systems
• Identify and resolve integration conflicts proactively

Integration and Testing

• Lead system-level integration of:
• Hardware, electronics, and embedded software
• Execute:
• Bench testing
• Hardware-in-loop (HIL) testing
• Ground and flight testing
• Ensure system meets:
• Performance targets
• Safety and fail-safe requirements
• Drive first-time-right integration builds

Validation & Verification of Design

• Plan and execute validation activities:
• Numerical simulations
• Laboratory testing
• Environmental testing
• Flight testing and certification
• Ensure compliance with:
• MIL-STD, IP ratings, EMI/EMC standards
• Track validation plan vs actual closure

Component Selection & Manufacturing/Sourcing

• Select suitable:
• Hardware and electronic components
• Sensors, payloads, and propulsion systems
• Consider:
• Payload capacity, endurance, range, environmental conditions
• Apply DFMA principles and support manufacturing readiness
• Work with sourcing teams for vendor finalization

Software Configuration

• Configure:
• Flight controllers and autopilot systems
• Onboard computers and communication interfaces
• Ensure seamless data flow and system interoperability

Issue Resolution & System Debugging

• Lead root cause analysis (RCA) for:
• Integration failures
• Test anomalies
• Field issues during trials
• Drive cross-functional closure of issues with timely corrective actions

Configuration & Change Management

• Manage:
• System configurations (HW + SW combinations)
• Version control and traceability
• Implement and track engineering changes (ECR/ECN)
• Ensure alignment across builds, testing, and deployment

Quality and Reliability

• Define and implement quality processes across:
• Design → Development → Testing → Production
• Ensure system reliability under:
• Environmental stress
• Operational conditions
• Support certification and compliance readiness

Documentation

• Maintain detailed documentation for:
• System architecture and design reviews
• Integration processes and configurations
• Test plans, reports, and issue logs
• Provide clear status updates to Technical Project Manager

Collaboration

• Work closely with:
• Product Management & Marketing
• Design (Mechanical, Electrical, Software)
• Manufacturing & Sourcing
• Quality & Validation teams
• Act as system-level focal point for integration readiness

Stay Informed

• Stay updated on:
• UAV industry trends
• Emerging technologies
• Regulatory and certification requirements (DGCA, Defence RFPs)

Skills & Qualifications

• Bachelor’s/Master’s degree in Aerospace / Mechanical / Electrical / Electronics Engineering
• 10–15 years of experience in UAV/Drone systems, aerospace, or related domains
• Strong experience in:
• System architecture & integration
• UAV subsystems (avionics, propulsion, payloads, communication)
• Proficiency in:
• CAD & PLM tools (PTC Creo, Windchill preferred)
• Communication protocols (CAN, UART, Ethernet)
• Knowledge of:
• EMI/EMC, environmental testing, certification standards
• Excellent problem-solving, debugging, and system-thinking skills

DESIRED BEHAVIOURAL VALUES

• Commitment to common purpose and organizational goals
• Respectful and collaborative team engagement
• High integrity and ethical standards
• Strong ownership with accountability
• Proactive mindset with initiative-taking attitude
• Passion for innovation and making impact
• Ability to build and maintain strong interpersonal relationships